SteelPipeProducts
目录
Contents
1 公司简介
2 制造质量保证
4 制造工艺流程
6 制造工艺
8 产品规格 10 产品供货长度 10 产品化学成分 11 产品机械性能 12 产品抗腐蚀性能 16 产品标识 17 产品包装 17 用户使用推荐范围 18 用户使用技术指南 24 用户使用作业指南 32 用户使用业绩 33 附录 Company
profileManufacturequalityguaranteeProcessflowchartProcessdescriptionProductspecificationProductlengthsreadyforsupplyProductpositionProductmechanicalpropertiesProductcorrosionresistanceProductmarkingProductpackingmendeduseUser’stechnicalguideUser’soperationguideReferencesAttachment Companyprofile公司简介 13CrCO2corrosion-resistantseriestubingandcasing 宝山钢铁股份有限公司(简称“宝钢股份”)是中国最大、最现代化的钢铁联合企业。
宝钢股份以其诚信、人才、创新、管理、技术诸方面综合优势,奠定了在国际钢铁市场上世界级钢铁联合企业的地位。
《世界钢铁业指南》评定宝钢股份在世界钢铁行业的综合竞争力为前三名,认为也是未来最具发展潜力的钢铁企业。
公司钢管产业拥有50年的钢管制造经验,包括中小口径热轧无缝管、特种合金无缝钢管、冷轧和冷拔无缝钢管、中大口径高频 BaoshanIron&SteelCo.,Ltd.(“BaosteelCo.,Ltd.”forshort)isthelargestandmostmodernizedintegratedsteelmakerinChina.BaosteelCo.,Ltd.hassecureditsstandingasaworldclassintegratedsteelmakerintheinternationalsteelmarketwithprehensivestrengthsincreditstanding,talent,innovation,managementandtechnology,etc.WorldSteelDynamics(WSD)ranksBaosteelCo.,Ltd.within3placesintermspetitivenessintheglobalsteelindustry,andalsobelievesthat,anditisbelievedtobethemostpromisingplayerinthesteelworld. 电阻焊管、大口径直缝埋弧焊管等产品,集科研、产品开发、加工pany’stubesectorhas50years-longexperienceinsteel 检验、产品销售于一体,实行从炼铁、炼钢(转炉、电炉)、热轧钢卷、厚板、条钢到制管及管加工的一贯制质量管理,具有特大型钢铁联合企业综合生产的规模化优势,目前已成为中国包括无缝、焊管的 tubeproduction.Itsproductsincludemediumandsmalldiameterhotrolledseamlesstube,speciallyalloyedseamlesstube,cold-rolledandcolddrawingseamlesstube,mediumandlargediameterhighfrequencyERWpipe,largediameterSAWLpipe,etc.Itintegrates 大型精品钢管研发生产基地。
R&D,productdevelopment,processingandinspection,productssales, etc.,implementsthethrough-goingqualitycontrolfromiron-making, 本手册中系列产品是宝钢根据国内外石油天然气不同steel-making(BOF,EAF),hot-rolledcoil,heavyplate,barsteeltotube
1 CO2、H2S腐蚀环境相继开发出的能满足于不同CO2腐蚀工矿makingandthroughout-processqualitycontrol,issuperiorinscalewith 环境的L80-13Cr、BG13Cr95、BG13Cr110、BG13Cr110U、BG13Cr110S等13Cr系列油套管产品,用户可根据不同的井况条件选择不同的产品类型。
regardtoprehensiveproductionofthegiantplexandhasealarge-sizedpremiumtubeR&Dandmanufacturebaseforbothseamlesstubeandweldedpipes. TheseriesproductsindicatedinthisbookletconsistofL80-13Cr,BG13Cr95, 公司以其先进技术、设备、管理、良好的信誉,保证提供高质量的产品和服务,令客户满意。
BG13Cr110,BG13Cr110U,BG13Cr110Sandother13CrseriesoilcasingandtubingthatcanrununderdifferentCO2corrosiveenvironmentofindustryandminingbusiness.TheyaredevelopedbyBaosteelinessionordingto 公司全体员工衷心感谢您对我们产品的关注和使用,竭诚欢迎您对公司产品和服务提出宝贵意见。
differentCO2&H2Scorrosiveenvironmentofpetroleumandnaturalgasbothathomeandabroad.Thecustomercanselectvariousproducttypesbasedondifferentwellconditions. 如果您所需产品的品种、规格或者特殊要求在本手册中未覆盖,请与我们联系,我们将予以及时答复。
Withitsleadingtechnologies,equipment,managementandfavorablereputation,customersareensuredtoenjoythequalityproductsandsatisfactoryservice. Wethankyouverymuchforyourattentionanduseofourproductsandwarmlyementsandsuggestions. Weshouldbegladtogiveyouapromptresponse,ifyoucontactusforanythingsaboutgrade,specificationorspecialrequirementbeyondthiscatalog. SteelPipeProducts Manufacturequalityguarantee制造质量保证 宝钢股份采用国际先进的质量管理体系,主要产品均获得国际权威机构认可。
公司获得了英国BSI公司颁发的质量、环保和安全综合管理体系证书IMS(ISO9001、ISO/TS16949、ISO14001、ISO18001)、华夏认证中心(CCCI)颁发的ISO14001环境管理体系证书以及国家质量监督检验检疫总局颁发的完善计量 BaosteelhasbeengrantedtheIMScertificateforquality,safety,environmentbyBritishStandardInstitution(BSI),thecertificateofISO14001EnvironmentalManagementSystembyChinaCertificationCenter,Inc.,andthecertificateforperfectingthemeasuringanddetectingSystembytheStateGeneralAdministrationofQualitySupervisionandInspection. 检测体系证书。
钢管有关产品获得的认可证书主要有:油管、套管、钻杆和管线管等油田用管材获得美国石油协 会API颁发的5CT、5D、7、5L会标使用许可证;船用管获得英国LR、法国BV、德国GL、挪威DNV、韩 Anditssteeltubeandpipeproductshavegotthefollowingcertificates: CertificatesofAuthoritytoUseOfficialMonogramonitstubing,casing,drillpipe(withtooljoint)andlineplyingwithAPISpecification5CT,5D,7and5LissuedbyAmericanPetroleumInstitute; 国的KR和中国CCS等六国船级社的认可证书; Certificatesofworksandmaterialapprovalgiventotubes& 锅炉管和结构管获得德国TÜV公司颁发的TÜV认证证书和PED认证证书; pipesforshipsbyLloyd’sRegisterofShipping(LR),BureauVeritasFrance(BV),GermanischerLloyd(GL),DETNORSKEVERITAS(DNV),KOREANREGISTEROFSHIPPING(KR),and 结构管获得德国TÜV公司颁发的Ü-Mark证书。
ChinaClassificationSociety(CCS);
2 AcertificateordingtoAD-MERKBLATTW0/TRD100anda certificateofQualityAssuranceSysteminordancewiththe PressureEquipmentDirective97/23/EC(PED)issuedtoboiler tubeandtubeforstructuralpurposebyTÜVSÜDDEUTSCHLAND; ATestingCertificateaboutInitialTypeTestingofConstructionProducts(ÜHP)issuedbyTÜ
V. 先进的试验设备State-of-the-arttestingequipment 13CrCO2corrosion-resistantseriestubingandcasing 拉伸试验机 Tensiletester 压溃试验机 Collapsetester 实体拉伸试验机 Fullbodytensiletester
3 上卸扣试验机 Makeupandbreakouttester 金相试验设备 Metallographictestingequipment 冲击试验机 Impacttester 慢应变速率试验机 Lonstantextensionratetestersystem 高温高压釜 Hightemperatureandhighpressureautoclave 应力环试验机 stressringtester SteelPipeProducts Processflowchart制造工艺流程 ገୗߒBOFsteel-making ؛ቂBlooming ཎIron-making ۉୗߒEAFsteel-making ዽContinuouscasting ࠶ಹBillets ࣍ႚୗेඤHeatinginrotaryhearthfurnace ௬त٫ॠᄓ
4 Surfaceanddimensioncheck ࢩे܋࠶Endupsetting ൎۨCut-to-length কStraightening ඤتHeattreatment ࿒কWarmstraightening ༑ฅ)ݹىĂىĂୁĂגำհ* NDT(icparticle,fluxleakage,eddycurrent,ultrasonic) ࠶থཀྵಹີכCouplingblankthreading அ࿖ॠᄓThreadinspection ݹى༑ฅMPIicparticleinspectionMPI ᆳࢅ࠶༫࠶Oiltubingandcasing 13CrCO2corrosion-resistantseriestubingandcasing حPiercing ႐ಹ३০Hollowbilletreducing ቂTandemrolling
5 ૐݴDividingbycoldsaw ૐඐCooling ቧ૰३০Tensionreducing ምेඤReheating ີכThreading அ࿖ॠᄓThreadinspection ࠶থཀྵౣথCouplingscrewup უᄓHydrotesting அ࿖௬تThreadsurfacetreatment ՔऻMarking ՔऻĂཱᆳĂԈጎMarking,oilingandpacking ֪ዘLengthmeasuringandweighing ཚ০Drifttest SteelPipeProducts Processdescription制造工艺 Manufactureprocesscharacteristics 1300吨氧气顶底复吹转炉冶炼,LF精炼,RH真空脱气,解决了转炉冶炼高铬低磷低硫高质量合金钢的技术难题,磷、硫、气体含量低,钢质纯净。
Theprocessincludingthesmeltingbyandbottomoxygen blowingconverter,LFrefiningandRHvacuumdegassinghasoffereda technologicalsolutiontothedifficultsmeltingofhighqualityhigh-chrome,low-
6 phosphorusandlow-sulfatealloybyconverter,andkeptlowthephosphorus, 300吨氧气顶底复吹转炉 andbottomoxygen sulfateandgas,soastomakecleansteel. blowingconverter
2 管坯连轧机 Tubularbillettandemrollingmill 管坯剥皮机 Tubularbilletpeelingmachine 模铸钢锭热装热送,通过初轧开坯、连轧机轧成管坯,管坯经退火、剥皮、萤光磁粉探伤,获得优质管坯。
Ingotishot-transferredandhot-charged,turnedintobloombybloomingmill,androlledintoroundbilletbythetandemmill.Then,thematerialgoesthroughannealing,peelingandfluorescenticpowderinspectionsoastoehigh-gradetubularbillet. 3 4000吨快锻机4000tquickingpress 在4000吨快锻机上锻造开坯,适合于高合金大圆坯的生产,变形比大,组织成分均匀。
Thebloomingby4000tquickingpressisapplicableforhighalloysteelbloomproduction,withhighreductionrateandgoodstructuralhomogeneity. 13CrCO2corrosion-resistantseriestubingandcasing
4 穿孔机 Piercingmill 连轧管机 Tubetandemrollingmill 在φ140连轧管机组上轧制,解决了高铬合金钢高温强度高、轧制力大,轧制温度范围窄,容易轧卡和粘钢等难题。
Therollingbyφ140tandemmillhasofferedthesolutiontosuchdifficultiesashightemperatureandhighstrength,highrollingforce,narrowrollingtemperaturerange,riskyjamminganddeadburningforthehighCr.alloysteel. 5在含99.99%氮气保护的光亮退火炉进行热处理,钢管氧化轻微,内外表面质量好。
Astheheattreatmentisprocessedinthebrightannealingfurnaceunderprotectionby 99.99%nitrogen,theoxidationontubeisslightandbothinteriorandexteriorsurface qualityisexcellent.
7 光亮退火炉 Brightannealingfurnace
6 超声波探伤机组 Ultrasonicinspectionline
7 接箍拧接机 Couplingscrew-onmachine 管端磁粉探伤机组 Tubeendsicpowderinspectionline 钢管经涡流探伤、超声波探伤、超声波测厚、管端磁粉探伤,产品质量十分可靠。
Thequalityoftubeisratherstableasitpassesthrougheddycurrentinspection,ultrasonicinspection,ultrasonicthicknessmeasurementandicpowderinspectionontubeends. 高精度数控机床 High-precisionnumericallycontrolledmachine 高精度数控机床加工螺纹,带扭矩图形控制的接箍拧接机机拧接箍,确保螺纹的高精度和高密封性能。
Thethreadsareprocessedonhigh-precisionnumericallycontrolledmachine,andthecouplingisscrewedupbythecouplingscrew-onmachinewithtorquegraphcontrol,whichensurehighprecisionandhighsealingperformanceofthreads. SteelPipeProducts Productspecification产品规格 钢级: Grade:L80-13CrBG13Cr95BG13Cr110BG13Cr110UBG13Cr110S a套管(所有钢级): Casing(applicabletoallgrades): ٫߭ࡀ Dimensionalspecification ࠅዘଉ0Nominalweight փेټࢩஅ࿖ࢅথ࠙ Non-upsetT&
C ྔेټࢩஅ࿖ࢅথ࠙ Ex-upsetT&
C Մࢩ Wallthickness in mm lb/ft kg/m lb/ft kg/m in mm
8 4.00 5.95 - - 0.167 4.24 23/8 60.32 4.60 6.85 4.70 6.99 0.190 4.83 5.80 8.63 5.95 8.85 0.254 6.45 6.40 9.52 6.50 9.67 0.217 5.51 7.80 11.61 7.90 11.76 0.276 7.01 2
7/8 73.02 8.60 12.80 8.70 12.95 0.308 7.82 9.35 13.91 9.45 14.06 0.340 8.64 7.70 11.46 - - 0.216 5.49 9.20 13.69 9.30 13.84 0.254 6.45 3
1/2 88.90 10.20 15.18 - - 0.289 7.34 12.70 18.90 12.95 19.27 0.375 9.52 9.50 14.14 - - 0.226 5.74
4 101.60 - - 11.00 16.37 0.262 6.65 4
1/2 114.30 12.60 18.75 12.75 18.97 0.271 6.88 13CrCO2corrosion-resistantseriestubingandcasing b套管(所有钢级): Casing(applicabletoallgrades): ٫߭ࡀ Dimensionalspecification ټஅ࿖ࢅথ࠙ࠅዘଉ Nominalweightwiththreadandcoupling Մࢩ Wallthickness in mm lb/ft kg/m in mm 11.60 17.26 0.250 6.35 41/2 114.30 13.50 20.09 0.290 7.37 15.10 22.47 0.337 8.56 15.00 22.32 0.296 7.52
5 127.00 18.00 26.79 0.362 9.19 17.00 25.30 0.304 7.72 5
1/2 139.70 20.00 29.76 0.361 9.17 23.00 34.23 0.415 10.54
9 23.00 34.23 0.317 8.05
7 177.80 26.00 38.69 0.362 9.19 29.00 43.16 0.408 10.36 扣型
: Typeofcoupling: ֑ࠃ༵أᆩAPISPEC5CTࢅ5BՔጚዐଚڦᇶஅ࿖Ăೋ༱ႚஅ࿖ࢅ༬क़ဤஅ࿖ྔ,࣏༵֑ࠃᆩᅜူஅ࿖႙๕থݥڦAPIᆳ༫:࠶ Connectedbyroundthreads,buttressthreadsandthreadswithspecialclearancelistedinAPISPEC5CTand5Bstandards,thenon-APIoiltubingandcasingsconnectedbyfollowingthreadsareavailableaswell: BGT1BGCBGXCSMAXSMAX-TS Ԑߒ༬அ࿖ᆳ࠶ Baosteel’stubingwithpremium Ԑߒ༬அ࿖༫࠶ Baosteel’stubingcasingwithpremium Ԑߒ႙அ࿖༫࠶ Baosteel’scasingwithstraightthreads ࢩे༻پᆳڦ࠶փेࢩSUPERMAX༬அ࿖ Non-upsetSUPERMAXpremiuminsteadofupsettingtubing ټज़ڦހփेࢩSUPERMAX༬அ࿖ SUPERMAXpremiumwithshoulderseal 注:具体扣型可参阅相关手册Remark:Pleaserefertothebookletsforthespecifictypeofpremium. SteelPipeProducts Productlengthsreadyforsupply产品供货长度 ᆳ࠶0Tubing༫࠶0Casing ྷݔ10Range16.10-7.32m4.88-7.62m ྷݔ20Range28.53-9.75m7.62-10.36m ྷݔ30Range311.58-12.80m10.36-14.63m Productposition产品化学成分 10 ߒपಈࡽ Grade L80-13CrBG13Cr-95 BG13Cr110 BG13Cr110U BG13Cr110S ࣅბݴׯ0ChemicalComposition%
C Si Mn
P Min 0.15 - -
S Cr Ni Mo Cu 12 - - - Max 0.25 1.00 1.00 14 - - - Min 0.15 - - 12 0.5 0.4 - Max 0.25 1.00 1.00 14 1.5 0.7 - ļ0.025
ļ0.010 Min - - - 12 3.5 0.8 - Max 0.05 1.00 1.00 14 4.5 1.2 - Min - - - 12 4.5 1.8 1.0 Max 0.05 1.00 1.00 14 5.5 2.2 2.0 13Cr
CO2corrosion-resistantseriestubingandcasing productcorrosionresistance产品机械性能 ߒप Grade L80-13CrBG13Cr95BG13Cr110BG13Cr110UBG13Cr110S ൺޜഽ܈ Yieldstrengh maxMPa maxMPa 552 655 ੇઙഽ܈ TensileStrength minMPa 655 ᆘ܈ Hardness maxHRC 23 ဲԲ؋ऍࠀ Charpyimpactenergy 655 758 724 758 965 862 758 965 862 27 ӀቷAPI5CTܔᆌߒप੦ 35 Itwillbecontrolled ordingto correspondingsteel gradesinAPI5CT. 35 11 758 862 862 33 SteelPipeProducts Productcorrosionresistance产品抗腐蚀性能 抗CO2腐蚀性能: Anti-CO2corrosionperformance: 不同钢级的13Cr系列油套管由于其成分不同,抗CO2、Cl-腐蚀性能有一定差异,宝钢13Cr系列油套管产品抗CO2腐蚀性能全面通过西安管材研究所的评估试验,其抗腐蚀性能与国外同类产品相比处于同一水平上。
表1为不同温度条件下13Cr油井管的静态和动态腐蚀模拟试验结果,图1为部分钢种静态腐蚀后的典型表面腐蚀形态,图2则为部分钢种动态腐蚀后的典型表面腐蚀形态。
The13CrseriestubingandcasingofdifferentgradeshavedifferentCO2andCl-corrosionresistances,duetodifferentchemicalanalysis.Baosteel’s13CrseriestubingandcasingpletelypassedtheevaluationtestofCO2corrosionresistanceconductedbyXianTubularGoodsResearchCenter.Itisasgoodastheequivalentsofforeignsuppliers.Table1showsthestaticanddynamiccorrosionsimulationtestresultsfor13Croil-welltubingunderdifferenttemperatureconditions.Graph1showsthetypicalsurfacestatusafterstaticcorrosionforpartialsteelgrades,whileGraph2showsthetypicalsurfacestatusafterdynamiccorrosionforpartialsteelgrades. 1փཞ࿒ৢူ܈ༀۯࢅༀߛუަޫ์ᄓࡕ(mm/a) 12 Table1Staticanddynamiccorrosiontestresultsforautoclavesunderdifferenttemperatureconditions(mm/a) ৢༀ Static ۯༀ Dynamic ߒዖ Grade L80-13CrBG13Cr110BG13Cr110UBG13Cr110S ᄓཉॲTestingconditions!
L80-13CrBG13Cr110BG13Cr110UBG13Cr110S ᄓཉॲ Testingconditions 90℃ 150℃ 180℃ Ԣጀ 0.05870.02520.00530.0042 0.42630.31580.01170.0128 0.99640.97040.01400.0160 L80-13Crሞ߳ᄓ࿒ူ܈၄์ۅǗBG13Cr-110ሞ180℃၄ࢅ์ۅስႠޫ์Ǘഄᇆጒༀူ߳ߒዖޫ์ᄣ௬ࣂ࠼ PittingcorrosionursatL80-13Crundervarioustesttemperatures;andpittingcorrosionandselectivecorrosionuratBG13Cr-110at180℃;whilethesamplesurfaceofvarioussteelgradeskeepsglossyunderallotherstatus. CLlj:33687mg/lǗPH:6.0ǗCO2ݴუ:2.5MpaǗሏႜ้क़:240h CL-:33687mg/l;PH:6.0;CO2partialpressure:2.5Mpa;runningduration:240h 0.69180.09670.02880.0138 2.12711.36430.06100.0318 0.67130.38370.03600.0184 L80-13Crሞ90℃้௬ࣂ࠼Lj150℃Ă18℃௬ᆶኍጒ์ۅǗഄᇆߒዖሞ߳ᄓཉॲူޫ์ᄣ௬ࣂ࠼ ForL80-13Cr,thesurfacekeepsglossyat90℃,andhaspinholetypepittingcorrosionat150℃and180℃;forothersteelgrades,thesurfaceoftestsampleskeepsglossyatvarioustestingconditions. Cllj:33687mg/lǗPH:6.0Ǘዊୁ:2.0m/sǗCO2ݴუ:2.5MpaǗሏႜ้क़:240h Cl-:33687mg/l;PH:6.0;flowrateofmedia:2.0m/s;CO2partialpressure:2.5Mpa;runningduration:240h mm/amm/a 13CrCO2corrosion-resistantseriestubingandcasing 1.0 0.9 90°
C 150°
C 0.8 180°
C 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 L80-13Cr B13Cr110 B13Cr110U B13Cr110S 静态高压釜腐蚀速率比较 Comparison
ofstaticcorrosionrateonautoclave 2.0 90°
C 150°
C 180°
C 1.5 1.0 0.5 0.0L80-13Cr B13Cr110 B13Cr110U B13Cr110S 动态高压釜腐蚀速率比较 Comparisonofdynamiccorrosionrateonautoclave 图1典型静态腐蚀形貌(8X) Graph1Typicalsurfacestatusafterstaticcorrosion(8X)13 L80-13Cr-90°C(点蚀) L80-13Cr-90°C(pittingcorrosion) L80-13Cr-150°C(点蚀) L80-13Cr-90°C(pittingcorrosion) L80-13Cr-180°C(点蚀) L80-13Cr-90°C(pittingcorrosion) BG13Cr110-150°C(光滑) BG13Cr110-150°C(Glossy) BG13Cr110U-180°C(光滑) BG13Cr110U-180°C(Glossy) BG13Cr-110S-180°C(光滑) BG13Cr-110S-180°C(Glossy) SteelPipeProducts 钢种 SteelGrade 图2动态腐蚀试验后试样典型表面形貌: Graph2Typicalsurfacestatusontestsamplesafterdynamiccorrosion: 90°
C L80-13Cr(光滑) L80-13Cr(Glossy) BG13Cr110(光滑) BG13Cr110(Glossy) BG13Cr110U(光滑) BG13Cr110U(Glossy)14 BG13Cr110S(光滑) BG13Cr110S(Glossy) 钢种 SteelGrade L80-13Cr(点蚀) L80-13Cr(pittingcorrosion) BG13Cr110(光滑) BG13Cr110S(Glossy) BG13Cr110U(光滑) BG13Cr110U(Glossy) 150°
C 13CrCO2corrosion-resistantseriestubingandcasing 钢种 SteelGrade BG13Cr110S(光滑) BG13Cr110S(Glossy) 150°
C 钢种 SteelGrade L80-13Cr(点蚀) L80-13Cr(pittingcorrosion) 180°
C 15 BG13Cr110(光滑) BG13Cr110(Glossy) BG13Cr110S(光滑) BG13Cr110S(Glossy) BG13Cr110S(光滑) BG13Cr110S(Glossy) 抗H2S应力腐蚀性能: Anti-H2Sstresscorrosionproperty: BG13Cr110S产品按NACETM0177-2001标准在B溶液中加载80%Ysmin经720小时不断裂,H2S最大分压为0.01Mpa。
AsperNACETM0177-2001standard,BG13Cr110Sisloadedwith80%YsmininsolutionBanditdoesnotcrackafter720hourswithmax.0.01MpaH2Spartialpressure. SteelPipeProducts Productmarking产品标识 Ⴞࡽ Grade ߒप Grade ༹࠶ჿՔऻ Colormarkingonpipebody থ࠙ჿՔऻ Colormarkingoncoupling 1L80-13CrOneᅃredཉribࢤbon+ټo,neᅃbrཉowጶnribbټon,+ᅃonཉeyࣜellowټribbonRedontኝhe߲whথole࠙coྔuplinࢤgouts,idᅃe+ཉoࣜneyeټllowribbon 2BG13Cr95Onesᅃilveཉrrᆀibbon+ټo,nᅃebཉroጶwnribټbo,nᅃ+oཉneࣜyelloټwribbonSኝilve߲roথnt࠙heྔwholᆀecoup,liᅃngཉouጶtside+ټo,neᅃyཉellowribټbon +oneblackribbon 3BG13Cr110 ᅃཉӣ,ټᅃཉࣜټ Onewhiteribbon+oneyellowribbon ኝ߲থ࠙ྔӣ,ᅃཉࣜټ Whiteonthewholecouplingoutside+oneyellowribbon 16 4BG13Cr110UOneᅃwhཉiteӣribbon,+ټoᅃneཉbroݹwnࢤribboټn,+ᅃtwoཉyࣜellowټribbonsኝ߲থW࠙hiteྔonthӣewh,olᅃecཉouጶplingoټutLJsidᅃesཉilveࣜrټ +oneyellowribbons ᅃཉӣ,ټᅃཉ൞ઢ,ټᅃཉࣜټ5BG13Cr110SOnewhiteribbon+onePhthalocyanineblueribbon +oneyellowribbon ኝ߲থ࠙ྔӣ,ᅃཉ൞ઢ,ᅃཉઢ Whiteonthewholecouplingoutside+onePhthalocyanineblueribbon+oneblueribbon ՔՔጚ ल LogoStandardYear&Quarter ल Year&Quarter ՔAPIࣷՔ LogoAPImonogram ৢუᄓ Hydrostatictest ߒप அ࿖ࢇཞࡽ Steelgrade ThreadContractNo. ܈ Length ዘଉ Weight ሰॆࡔ Madein BG5CT-03990504L13 ߒप Steelgrade BG5CT-0399ࣷՔ05042-7/8''6.50L13SP66.5NUBGT1D1600871XXXX9.60M90.48KG314500CHINA Քጚ Standard ሰݛ๕ Manufacturingmethod ཚ০ᄓୁࡽ DrifttestSerialnumber ߭ࡀ Specification ܋࠶႙๕ Typeofpipeend ୗࡽ Heatnumber ᆩࢽᄲ൱ڦഄՔ๎ Othersrequiredbythecustomer Productpacking产品包装 13CrCO2corrosion-resistantseriestubingandcasing 螺纹保护器 Threadprotector 采用钢塑螺纹保护器,提高保护环强度,保护器钢质部份不与管子或接箍螺纹接触,以保护管端和螺纹不受损伤和腐蚀。
Thesteel-plasticthreadprotectorsareusedtoincreasethestrengthofprotectionring.Thesteelpartofprotectordoesnotcontactwithtubeorcouplingthread,soastoprotecttubeendsandthreadsagainstdamageandcorrosion. 包装 Packing 采用塑钢架包装,牢固整齐,避免在运输和贮存中钢管之间接触、碰撞,给钢管表面以最好的保护,塑料表面不积水,水份易蒸发,可避免钢管因受湿而引起腐蚀。
Thetubesarepackedbyplastic-steelstandfirmlyandregularlytoavoidcontactandcollisionbetweentubesduringtransportationandstorage,whichprotectsthetubesurfaceatthebest.Thewaterdoesnotumulateontheplasticsurfaceandiseasytoevaporate,sothatthetubesarepreventedfromcorrosionbydamp. 运输和贮存 Transportationandstorage 17 管子在运输和贮存时应避免受湿,13Cr系列油套管在潮湿的环境中容易产生局部点蚀 Dampshouldbeavoidedduringtransportationandstorage,as13Crseriesoiltubingandcasingareeasytohavelocalpittingcorrosionunderhumidenvironment. mendeduse用户使用推荐范围 BG13Cr95、L80-13Cr:适用于150°C以下高含CO2腐蚀井况 BG13Cr110:适用于160°C以下高含CO2腐蚀井况 BG13Cr110U:适用于170°C以下高含CO2腐蚀井况 BG13Cr110S:适用于180°C以下高含CO2和微量H2S腐蚀井况 BG13Cr95,L80-13Cr:applicabletohighCO2corrosionwellconditionlowerthan150°
C BG13Cr110:applicabletohighCO2corrosionwellconditionlowerthan160°
C BG13Cr110U:applicabletohighCO2corrosionwellconditionlowerthan170°
C BG13Cr110S:applicabletohighCO2corrosionandslightH2Scorrosionwellconditionlowerthan180°
C SteelPipeProducts User’stechnicalguide用户使用技术指南 油管使用性能: Pipelineperformance: ٫ྔ০ SizeOD in.D23/8 ఁᅭዘଉ Nominalweight ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) փेࢩ Non-upset lb/ft ेࢩ Upsetting lb/ft 4.00 - ߒप Grade Մࢩ Wallthickness in.t.167 ా০ Internaldiameter in.d2.041 ཚ০০ Driftdiameter փेࢩ Non-upset in.1.947 in.W2.875 அ࿖ࢅথ࠙ Threadandcoupling থ࠙ྔ০ CouplingOD ेࢩ0Upsetting ࡀ Regular in.W ༬क़ဤ Specialclearance in.Wc - - 23/8 4.60 4.70 BG80-3Cr .190 1.995 1.901 2.875 3.063 2.910 23/8 5.80 5.95 .254 1.867 1.773 2.875 3.063 2.910 23/8 4.00 - 18 .167 2.041 1.947 - - - 23/8 4.60 4.70 BG13Cr95 .190 1.995 1.901 2.875 3.063 2.910 23/8 5.80 5.95 .254 1.867 1.773 2.875 3.063 2.910 23/8 4.60 4.70 .190 1.995 1.901 2.875 3.063 2.910 BG13Cr110 23/8 5.80 5.95 BG13Cr110U .254 1.867 1.773 2.875 3.063 2.910 BG13Cr110S 27/8 6.40 6.50 .217 2.441 2.347 3.500 3.668 3.460 27/8 7.80 7.90 .276 2.323 2.229 3.500 3.668 3.460 27/8 8.60 8.70 .308 2.259 2.165 3.500 3.668 3.460 27/8 9.35 9.45 L80-13Cr .340 2.195 2.101 - 3.668 3.460 27/8 6.40 6.50 .217 2.441 2.347 3.500 3.668 3.460 27/8 7.80 7.90 .276 2.323 2.229 3.500 3.668 3.460 27/8 8.60 8.70 .308 2.259 2.165 3.500 3.668 3.460 BG13Cr95 27/8 9.35 9.45 .340 2.195 2.101 - 3.668 3.460 13CrCO2corrosion-resistantseriestubingandcasing ੇუએ Anti-collapse ೝ܋ Plainend psi psi ాუ Innerpressure ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) փेࢩ Non-upset ेࢩ0Upsetting ࡀ Regular ༬क़ဤ Specialclearance ༹࠶ൺޜ Tubebodyyield psi psi psi lb থഽ܈ Jointstrength ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) փेࢩ Non-upset ेࢩ0Upsetting ࡀ Regular ༬क़ဤ Specialclearance psi lb lb 9,980 9,840 9,840 - - 92,600 60,200 - - 11,780 11,200 11,200 11,200 11,200 104,300 71,800 104,300 104,300 15,280 14,970 14,970 14,860 11,440 135,400 102,900 135,400 135,400 11,410 11,690 - - - 110,000 - - - 19 13,980 13,300 13,300 13,300 13,300 123,900 85,300 123,900 123,900 18.150 17,780 17,780 17,650 13,580 160,700 122,200 160,700 160,700 16,130 15,400 15,400 15,400 15,400 143,400 98,800 143,400 143,400 21,010 20,590 20,590 20,430 15,730 186,100 141,500 186,100 186,100 11,170 10,570 10,570 10,570 10,570 145,000 105,400 145,000 145,000 13,890 13,440 13,440 13,440 11,030 180,300 140,700 180,300 180,300 15,300 15,000 15,000 14,940 11,030 198,700 159,200 198,700 193,100 16,680 16,560 - 14,940 11,030 216,600 - 216,600 193,100 12,940 12,550 12,550 12,550 12,550 172,100 125,200 172,100 172,100 16,490 15,960 15,960 15,960 13,100 214,100 167,100 214,100 214,100 18,170 17,810 17,810 17,740 13,100 236,000 189,100 236,000 229,400 19,810 19,660 - 17,740 13,100 257,300 - 257,300 229,400 Steel
PipeProducts 油管使用性能: Pipelineperformance: ٫ྔ০ SizeOD in.D27/827/827/8 ఁᅭዘଉ Nominalweight ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) փेࢩ Non-upset lb/ft ेࢩ Upsetting lb/ft 6.40 6.50 7.80 7.90 8.60 8.50 ߒप Grade BG13Cr110
BG13Cr110UBG13Cr110S Մࢩ Wallthickness in.t.217.276.308 ా০ Internaldiameter in.d2.4412.3232.259 ཚ০০ Driftdiameter փेࢩ Non-upset in.2.347 in.W3.500 2.229 3.500 2.165 3.500 அ࿖ࢅথ࠙ Threadandcoupling থ࠙ྔ০ CouplingOD ेࢩ0Upsetting ࡀ Regular in.W ༬क़ဤ Specialclearance in.Wc 3.668 3.460 3.668 3.460 3.668 3.460 31/2 7.70 - .216 3.068 2.943 4.250 - - 20 31/2 9.20 9.30 .254 2.992 2.867 4.250 4.500 4.180 L80-13Cr 31/2 10.20 - .289 2.922 2.797 4.250 - - 31/2 12.70 12.95 .375 2.750 2.625 4.250 4.500 4.180 31/2 7.70 - .216 3.068 2.943 4.250 - - 31/2 9.20 9.30 BG13Cr95 .254 2.992 2.867 4.250 4.500 4.180 31/2 10.20 - .289 2.922 2.797 4.250 - - 31/2 12.70 12.95 .375 2.750 2.625 4.250 4.500 4.180 31/2 9.20 9.30 BG13Cr110 .254 2.992 2.867 4.250 4.500 4.180 BG13Cr110U 31/2 12.70 12.95 BG13Cr110S .375 2.750 2.625 4.250 4.500 4.180
4 9.50 - L80-13Cr .226 3.548 3.423 4.750 - -
4 - 11.00 .262 3.476 3.351 - 5.000 -
4 9.50 - .226 3.548 3.423 4.750 - - BG13Cr95
4 - 11.00 .262 3.476 3.351 - 5.000 - 4
1/2 12.60 12.75 BG80-3Cr .271 3.958 3.833 5.200 5.563 - 41/2 12.60 12.75 BG13Cr95 .271 3.958 3.833 5.200 5.563 - 13CrCO2corrosion-resistantseriestubingandcasing ੇუએ Anti-collapse ೝ܋ Plainend psi psi ాუ Innerpressure ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) փेࢩ Non-upset ेࢩ0Upsetting ࡀ Regular ༬क़ဤ Specialclearance ༹࠶ൺޜ Tubebodyyield psi psi psi lb থഽ܈ Jointstrength ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) փेࢩ Non-upset ेࢩ0Upsetting ࡀ Regular ༬क़ဤ Specialclearance psi lb lb 14,550 14,530 14,530 14,530 14,530 199,300 145,000 199,300 199,300 19,090 18,480 18,480 18,480 15,160 247,900 193,500 247,900 247,900 21,040 20,620 20,620 20,540 15,160 273,200 218,900 273,200 265,600 7,870 8,640 8,640 - - 178,200 130,000 - - 10,540 10,160 10,160 10,160 10,160 207,200 158,900 207,200 207,200 21 12,120 11,560 11,560 - - 233,200 185,000 - - 15,310 15,000 15,000 15,000 10,660 294,600 246,200 294,600 273,100 8,850 10,260 10,260 - - 211,700 154,400 - - 12,080 12,070 12,070 12,070 12,070 246,000 188,700 246,000 246,000 14,390 13,730 13,730 - - 276,900 219,600 - - 18,180 17,810 17,810 17,810 12,660 349,800 292,400 349,800 324,300 13,530 13,970 13,970 13,970 13,970 284,900 218,500 284,900 284,900 21,050 20,630 20,630 20,630 14,660 405,000 338,600 405,000 375,500 6,590 7,910 7,910 - - 214,400 144,000 - - 8,800 9,170 - 9,170 - 246,200 - 246,200 - 7,310 9,390 9,390 - - 254,600 171,000 - - 9,980 10,890 - 10,890 - 292,300 - 292,300 - 7,500 8,430 8,430 8,430 - 288,000 208,700 288,000 - 8,410 10,010 10,010 10,010 - 342,000 247,900 342,000 - Steel
PipeProducts 套管使用性能: Casing’suseperformance: ٫ྔ০ SizeOD ఁᅭዘଉ Nominalweight ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) ߒप Grade Մࢩ Wallthickness ా০ Internaldiameter அ࿖ࢅথ࠙ Threadandcoupling থ࠙ྔ০ ཚ০০ CouplingOD Driftdiameterࡀ༬क़ဤ RegularSpecialclearance ༹࠶ൺޜ ੇუએTubebody Anti-collapseyield 1000lb ೝ܋ Plainend in.D lb/ft in.t in.d in. in.W in.Wc psi psi 41/2 11.60 L80-13Cr .250 4.000 3.8755.000 4.875 6,350 267 7,780 41/2 13.50 .290 3.920 3.7955.000 4.875 8,540 307 9,020 41/211.60BG13Cr95.2504.0003.8755.0004.8757,0303179,240 41/2 13.50 .290 3.920 3.7955.000 4.875 9,660 36410,710 41/2 11.60 .250 4.000 3.8755.000 4.875 7,580 36710,690 BG13Cr110 41/2 13.50 BG13Cr110U.290BG13Cr110S 3.920 3.7955.000 4.875 10,69042212,410 41/2 15.10 .337 3.826 3.7015.000 4.875 14,34048514,420
5 15.00 .296 4.408 4.2835.563 5.375 7,250 350 8,290 L80-13Crr
5 18.00 .362 4.276 4.1515.563 5.375 10,49042210,140 22
5 15.00 .296 4.408 4.2835.563 5.375 8,110 416 9,840 BG13Cr95
5 18.00 .362 4.276 4.1515.563 5.375 12,03050112,040
5 15.00 BG13Cr110 .296 4.408 4.2835.563 5.375 8,850 48111,400 BG13Cr110U
5 18.00 BG13Cr110S.362 4.276 4.1515.563 5.375 13,47058013,940 51/251/251/251/251/251/251/251/251/2 17.0020.0023.0017.0020.0023.0017.0020.0023.00 .304 L80-13Cr .361 .415 .304 BG13Cr95 .361 .415 .304BG13Cr110BG13Cr110U.361BG13Cr110S .415 4.8924.7784.6704.8924.7784.6704.8924.7784.670 4.7674.6534.5454.7674.6534.5454.7674.6534.545 6.0506.0506.0506.0506.0506.0506.0506.0506.050 5.8755.8755.8755.8755.8755.8755.8755.8755.875 6,290 397 7,740 8,830 466 9,190 11,16053010,560 6,940 471 9,190 10,02055410,910 12,93063012,540 7,480 54610,640 11,10064112,640 14,54072914,530
7 23.00 .317 6.366 6.2417.656 7.375 3,830 532 6,340
7 26.00 L80-13Cr .362 6.276 6.1517.656 7.375 5,410 604 7,240
7 29.00 .408 6.184 6.0597.656 7.375 7,030 676 8,160
7 23.00 .317 6.366 6.2417.656 7.375 4,140 632 7,530
7 26.00 BG13Cr95 .362 6.276 6.1517.656 7.375 5,890 717 8,600
7 29.00 .408 6.184 6.0597.656 7.375 7,840 803 9,690
7 26.00 BG13Cr110 .362 6.276 6.1517.656 7.375 6,230 830 9,960 BG13Cr110U
7 29.00 BG13Cr110S.408 6.184 6.0597.656 7.375 8,530 92911,220 13CrCO2corrosion-resistantseriestubingandcasing ᇶஅ࿖ Roundthread ܌ Short Long ాუ0Innerpressure ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) ࡀথ࠙ Regularcoupling ཞߒप ߒߛप SamesteelgradeHighsteelgrade ༬क़ဤথ࠙ Specialclearancecoupling ཞߒप ߒߛप SamesteelgradeHighsteelgrade ᇶஅ࿖ Roundthread ܌ Short Long থഽ܈-1000lb Jointstrength ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) ࡀথ࠙ Regularcoupling ༬क़ဤথ࠙ Specialclearancecoupling ཞߒप ߒߛप ཞߒप ߒߛप SamesteelgradeHighsteelgradeSamesteelgradeHighsteelgrade -7,7807,780 - 7,780 - -211 291 - 291 - -9,0209,020 - 7,990 - -256 334 - 319 - -9,2409,240 - 9,240 - -234 325 - 325 - -10,71010,710 - 9,490 - -283 373 - 353 - -10,69010,690 10,690 10,690 10,690 -278 385 385 385 385 -12,41012,410 12,410 10,990 12,410 -337 443 443 420 443 -14,42013,460 14,420 10,990 12,490 -405 509 509 420 454 -8,2908,290 - 7,460 - -295 379 - 363 - -10,1409,910 - 7,460 - -376 457 - 363 - -9,8409,840 - 8,850 - -326 424 - 402 - 23 -12,04011,770 - 8,850 - -416 512 - 402 - -11,40011,400 - 10,250 - -388 503 - 478 - -13,94013,620 13,940 10,250 11,650 -495 606 606 478 517 -7,7407,740 - 6,880 - -338 428 - 402 - -9,1908,990 - 6,880 - -416 503 - 402 - -9,8808,990 - 6,880 - -488 550 - 402 - -9,1909,190 - 8,170 - -373 480 - 444 - -10,91010,680 - 8,170 - -460 563 - 444 - -11,73010,680 - 8,170 - -540 608 - 444 - -10,64010,640 10,640 9,460 10,640 -444 568 568 529 568 -12,64012,360 12,640 9,460 10,740 -547 667 667 529 571 -13,58012,360 14,050 9,460 10,740 -642 724 759 529 571 -6,3406,340 - 5,740 - -435 565 - 533 - -7,2407,240 - 5,740 - -511 641 - 533 - -8,1608,160 - 5,740 - -587 718 - 533 - -7,5307,530 - 6,810 - -505 636 - 589 - -8,6008,600 - 6,810 - -593 722 - 589 - -9,6909,690 - 6,810 - -683 808 - 589 - -9,9609,960 9,960 7,890 8,970 -693 853 853 701 757 -11,22011,220 11,220 7,890 8,970 -797 955 955 701 757 SteelPipeProducts User’soperationguide用户使用作业指南 13Cr系列油套管的用途与特点: 13Crcasingandtubing'suseandfeatures: 13Cr油套管具有良好的耐CO2腐蚀性能,一般采用特殊密封螺纹接头,适用于含CO2和CL-的酸性介质的油 气井。
13Cr系列油套管含Cr量高达14%,属于马氏体 不锈钢,硬度低,质地软,很容易因碰撞而受损伤。
此外 L80-13Cr油套管虽然为马氏体不锈钢,但在潮湿的环境 L80-13CrcasingandtubinghavegoodCO2corrosionresistance,whichareusednormallywithpremiumconnection.So,theyareusedforoilwellorgaswellsubjecttoCO2andCL-acidmedium.WithaCr.contentashighas14%,theyaremadeupofmartensitestainlesssteel,however,theyarenothardenoughtoavoiddamagebycollision.Stainlessastheyare,thiskindofoilcasingandtubingisvulnerable 里很容易产生点状腐蚀。
为此APISPEC5CT标准特别 bypittingcorrosionindampness.Therefore,itisspeciallyspecifiedin 注明:“马氏体铬钢表面容易划伤,因此可能需要特别注意对螺纹表面处理和/或涂润滑油,使其在静水压试验(装卸堵头)过程中表面损伤减少到最小程度。
”“在潮湿环境中贮存时,13Cr类管子易产生局部点蚀,在涂层、装运和贮存时值得特别关注。
”因而对13Cr系列油套管 APISPEC5CT:that“Thesurfaceofmartensiticchromesteeliseasytogetscratched,soprobablyitneedsspecialattentiontohavethethreadsurfacetreatedand/orlubricated,minimizingthesurfacedamageduringhydrostatictest(assembling/disassemblyplugs).”“Duringtransportationandstorageunderhumidenvironment,13Crseriestubingandcasingareeasytogetpittingcorrosion.Sospecialattentionisneeded 的运输、储存及作业有特别严格的要求。
duringcoating,loading&transportationandstorage.”Soextra-strict requirementsforL80-13Crcasingandtubingduringtransportation, 24 storageandrunningshouldbemet. 运输: Transportation: 113Cr类油套管应在包装成捆的条件下运输,管子应采用生产厂的塑钢包装架或类似包装架,不允许散捆或散装运输。
2运输器具应该专门设计,以便使13Cr类油套管不与运输器具直接接触,管捆应牢固地绑扎在运输器具内,防止管捆与运输器具、管捆与管捆之间碰撞。
3任何金属绑扎带不能与13Cr类油套管直接接触,中间应垫有橡胶垫或类似物品。
413Cr类油套管应用尼龙绳带吊运,不允许用钢丝绳直接吊运。
5人工移动或拨动13Cr类管子时,辅助工具要用木棒或包裹橡胶类物品的铁棒,不能用裸露铁棒。
6起吊和下放13Cr类管子时,要轻吊轻放,减少碰撞。
713Cr类油套管运输过程中应用塑料防雨布遮盖,防止管子受湿。
113Crcasingandtubingshouldbetransportedaftertheyarepackedinbundles.Thetubesshouldbepackedbyplastic-steelstandorsimilarpackingstands.Transportationinloosebundleorbulkisprohibited. 2Thetransportationcarriershouldbedesigneddedicatedly,soastoisolatedirectcontactbetween13Crcasingandtubing.Thetubebundleshouldbefixedinthecarrier,toavoidcollisionbetweentubebundleandcarrierandcollisionbetweenbundles. 3Anymetalfixingbeltcannotdirectlycontactwith13Croilcasingandtubing,andrubbermatorsomethingsimilarshouldbefilledupinbetween. 413Crcasingandtubingshouldbeliftedandtransportedbynyloncordandsteelstripisprohibited. 5Whenmanuallymovingorhandling13Crtubes,pleaseusewoodbarormetalbarwrappedunderrubberastheassistanttools.Thenakedironbarisprohibited. 6Pleaseliftandlower13Crtubescarefullytominimizecollision. 713Croilcasingandtubingshouldbecoveredbyplasticraincloth,toavoidbeingaffectedbydamp. 13CrCO2corrosion-resistantseriestubingandcasing 储存: Storage: 13Cr类油套管储存期间必须采取特殊的预防措施,因为在潮湿环境中,容易受到局部斑点腐蚀。
在储存期间腐蚀可能在下列条件下发生: *氯的存在(海水的存在)。
*随温度变化的炎热天气。
As13Croilcasingandtubingareeasytogetpittingcorrosionunderhumidenvironment,thespecialprecautionsmustbetakenduringstorage.Duringstorage,thecorrosionwillpossiblyurunderfollowingconditions: *Existingofchlorine(seawater) *Hottemperature *高湿度。
*Highhumidity *碳钢粒子或薄片表面的污染。
*Carbonsteelparticleorflakecontaminationonsurface 为了防止腐蚀和储存过程中出现的其它问题,13Cr类油套管应防止: Inordertoavoidcorrosionandotherproblemsarisingfromstorage,13Croilcasingandtubingshouldbepreventedfrom: *潮湿。
*Humidity*Distortion *变形。
*Vibration 25 *震动。
*Mixingwithothersteelgrades *与其它钢级的金属混合。
*Pollutionbycarbonsteelpowder *受碳钢粉末的污染。
下列指南包括APIRP5C1(油套管的使用和注意事项)中规定的内容,同时包含对13Cr类油套管的附加特殊要求。
113Cr类油套管不能直接堆放在地面、铁轨、钢板或混凝土地板上,底层离地面或地板应至少保持2英尺的距离。
213Cr类油套管每一层下面应至少放3排非金属支撑物(硬的木材、塑料或塑料涂层的金属条),这样油套管就不会下陷,引起水在油套管内积存。
ThefollowingpartoftheguideincludesboththeinstructionsonuseofoilcasingandtubingandrelevantprecautionsinAPIRP5C1andthespecificrequirementfor13Croilcasingandtubing. 113Croilcasingandtubingcannotbedirectlyplacedontheground,rail,steelplateorconcretefloor.Atleast2-footdistanceshouldbekeptfromthebottomlayertothegroundorfloor. 2Atleast3rowsofnon-metalsupports(hardwood,plasticsorplastic-coatedmetalstrip)shouldbelaidundereachlayerof13Croilcasingandtubing,sothattheoilcasingandtubingwillnotsink,whichwillavoidwaterumulationinthecasingortubingaswell. 313Cr类油套管堆放高度不应超过10英尺。
4储存仓库应尽可能远离腐蚀性环境(高温、高湿度或酸性大气中)如果可能,将13Cr类油套管储存在通风货棚内。
5不要将13Cr类油套管放在有可能发生洪水或易溅到水的地方。
3Thestackingheightof13Croilcasingandtubingshouldnotexceed10feet. 4Thestoragewarehouseshouldbeasfaraspossibleawayfromcorrosiveenvironment(hightemperature,highhumidityoracidatmosphere).Ifpossible,13Croilcasingsandtubesshouldbestoredintheventilatedshed. 5Keep13Croilcasingandtubingawayfromwhereveritislikelytohavefloodorwatersplash. SteelPipeProducts User’soperationguide 26 13Cr类油套管作业: OperationProcedure: 13Cr类油套管作业前的准备: 1检查13Cr类油套管本体和接箍表面有无碰撞伤痕(特别是横向刻痕)和变形,否则不能入井。
2清洗13Cr类油套管丝扣时,只能用非金属(如尼龙)的刷子清洗,绝对不能用钢丝刷清洗丝扣或上涂料。
在清洗丝扣时用高效能清洗剂并用布和毛刷仔细清洗所有的公扣端和母扣端。
同时要检查丝扣特别是丝扣的密封面(公扣与母扣),如果发现磨损或有刮伤痕迹一律不得使用。
清洗完毕之后要用压缩空气吹干公扣、母扣和护丝,然后重新安装干净和干燥的护丝到公扣和母扣上,丝扣油暂不使用,直到下井。
3通径。
使用尼龙通径规通径,应由接箍端放入通径规,绝对不要反方向通径,否则会造成母扣螺纹的损坏。
4检查下13Cr类油套管用的工具,特别是单根吊卡与单门吊卡,与13Cr类油套管的接触有没有凸凹现象,如果发现有,应及时处理解决。
因为这些凸凹现象可能会在下13Cr类油套管时对管体造成刮伤,入井后遇到腐蚀性气体,可能导致13Cr类油套管应力断裂。
Preparationbeforeoperation 1Check13Croilcasingandtubingbodyandcouplingsurface,toensuretherearenocollisionscars(especiallyhorizontalnicks)ordistortions,beforetheyareinstalledinthehole. 2Onlynon-metal(suchasnylon)brushcanbeusedtoclean13Croilcasingandtubingthreads,whilesteelbrushisstrictlyforbiddenforthreadcleaningorcoating.Thehighefficientdetergentisusedforcleaningthreads,andtheclothandbrushareusedforcleaningallpinandboxthreadends.Meanwhile,thethreadespeciallyitssealface(pinandboxthreads)shouldbechecked,andthethreadswithanywearingorscratchmarksfoundcannotbeused.Aftercleaning,thepinthread,boxthreadandthreadprotectorshouldbedriedpressedair,andthenplacethecleananddrythreadprotectorsonpinandboxthreads.Don’tapplythethreadoiluntiltubingandcasingareintroducedintohole. 3Drift.Thenylondriftmandrelisusedfordrift.Putthecouplingendinthedriftmandrel.Donotdriftinversely,otherwise,thethreadofboxcouplingwillgetdamaged. 4Checkthehandlingtoolsfor13Croilcasingandtubing,suchassingleelevatorandmono-elevator,toensurethere’snoconvexconcavecontactingwith13Croilcasingandtubing.Ifsuchcontactingisfoundout,immediatesolutionshouldbeapplied.Otherwise,itcouldleadtothescratchesonthetubebodywhenrunningthetubesandtothestresscrackofthetubestobeexposedtothecorrosivegasafterintroductionintothehole. 13CrCO2corrosion-resistantseriestubingandcasing 13Cr类油套管作业前的准备: Preparationbeforeoperation 甲板方面: 1所有的13Cr类油套管的吊卸都必须用尼龙吊带。
2需要滚动13Cr类油套管时,要用人手推动或有橡胶裹着的铁棒撬动,绝不可用铁棒撬。
3要求在甲板上用尼龙通径规通径。
413Cr类油套管吊卸时要平稳、缓慢,要求有两条尾绳拉紧,绝对防止碰撞。
513Cr类油套管拉上钻台前要戴好母扣护丝和公扣快卸护丝。
613Cr类油套管作业前,在钻台、斜坡、滑道辅好橡胶垫。
Deck 1All13Croilcasingandtubingshouldbeliftedupanddownwithnyloncord. 2Whenrolling13Croilcasingandtubingisneeded,pleasepushitmanuallyorpryitupbyrubber-wrappedironbar.Theironbarisprohibitedforprying. 3Driftisrequiredbynylondriftmandrelonthedeck.413Croilcasingandtubingmustbeliftedanddischargedstablyand slowlywithtwotailropestighteningtoavoidcollisionabsolutely.5Placethethreadprotectorforboxcouplingandfastdismounting threadprotectorforpincouplingbefore13Croilcasingandtubingisliftedtothederrickfloor.6Layrubberpadonthederrickfloor,slopeandslide-waybeforerunning13Croilcasingandtubing. 钻台方面: Derrickfloor 1司钻要平稳,缓慢的把13Cr类油套管提起。
提起过程中若 1Thedrilloperatorshouldlift13Croilcasingandtubingstablyand 发现快卸护丝脱落,停止提升,放下重新装好快卸护丝。
slowly.liftingifthefastdismountingthreadprotectorisfound breakingoff.Andre-assemblythefastdismountingthreadprotector. 2钻台大门拦绳要拉好,绝对防止拦绳脱落而致使油套管2Fixtheguyropeatthegateofderrickfloor.Strictlypreventtherope27 有快速向前冲撞现象。
frombreakingoff,whichwillcausetheoilcasingandtubingdash 3对扣时,司钻要缓慢,平稳的下放通过对扣器对扣,防止顿扣、错扣。
forwardrapidly.3Atstabbing,thedrilloperatorshouldlowerdownstablyandslowly forstabbingviastablingpilot,toavoidsuddenthreadingorcross 4油套管座卡瓦时要缓慢下放到位停止,座好卡瓦后才下放重量,卡瓦尽可能的座放平衡。
threading.4Theslipsforoilcasingandtubingshouldbegentlylowereddown andpedatthedesiredposition.Onlywiththeslipwellseated, 5司钻提起或下放要缓慢。
cantheweightbereleased.Theslipisrequiredtobehighlybalancedattheseat. 油套管作业人员: 5Thedrilloperatorshouldgentlyliftupanddownthedrill. 1负责油套管作业设备和所有油套管附件的准备。
2负责现场指导钻台钻工组合油套管作业工具及组装油套管附件。
3仔细检查油套管扣型正确及丝扣的良好。
4扶正员配合司钻负责油套管的扶正工作,并指挥司钻下放游车,确保扣好吊卡。
5正确平稳操作13Cr类油套管钳,配合油套管扶正员正确给油套管上扣。
防止井口落物。
6电脑操作员正确使用扭矩监控系统,严格控制油套管上扣标准及扭矩质量。
Operatorsofoilcasingandtubing 1Preparethedevicesforoilcasingandtubingrunningandallessories. 2Supervisethederrickflooranddrilloperators’binationforoilcasingandtubingandassemblyofessories. 3Checkwhetherthecouplingtypeandthreadsofoilcasingandtubingareright. 4Supportingpersonsworkwiththedrilloperatortoholdtheoilcasingandtubingstraight,andguidethelattertolowerthetravelingblockandensurefixingtheelevator. 5Properlyandsteadilyrun13Croilcasingandtubingtongs,cooperatewithsupportingpersonstomakeuptheoilcasingandtubing,andpreventanythingfromfallingintothehole. 6puteroperatorrunsproperlythetorquemonitoringsystem,andstrictlycontrolstheoilcasingandtubingmakeupstandardandtorquequality. SteelPipeProducts 13Cr类油套管作业: OperationProcedure: 1准备动力装置,铬管大钳及扭矩监控系统并连接好,要求处于良好的工作状态。
1Preparethepowerdevice,chrometubetongsandtorquemonitoringsystemandconnectthem.Itisrequiredthattheyshouldrununderexcellentconditions. 2吊卡的准备。
换上带有铬面的单门吊卡和单根吊卡、重量补偿器。
3接好自动灌浆工具。
4在钻台上安装卡盘,确保卡盘的中心线和井口同一垂线并 进行正确对扣操作,能确保卡瓦均匀和自如地打开与关闭。
5从钻台到坡道底铺上一层防碰胶皮。
2Preparetheelevator.Replacethemonoelevatorandsingleelevatorwithchromefaceandpensator. 3Connectautomaticgroutingdevice. 4Erectthespideronthederrickfloorandensurethespidercenterlineandholeareonthesameverticalline,andstabcorrectly.Theslipsshallopenandcloseuniformlyandfreely. 5Putalayerofcollision-resistantrubberfromthederrickfloortoramp. 6Fixaguyropeatthegateofderrickfloor. 6在钻台大门处装上一条挡绳。
7Lift13Croilcasingandtubingtothederrickfloorandstab.Liftoilcasingandtubingtotheslidewayandliftthemtothederrickfloorbysingle 713Cr类油套管拉上钻台及对扣。
吊起油套管到滑道,用单 elevator.Pulltheoilcasingandtubingbyguyropewhentheyareliftedsoastoavoidcollision,andplacefastdismountingthreadprotectoron 根吊卡提到钻台。
13Cr类油套管拉上时用挡绳拉住,避免碰撞,公扣应戴上快卸护丝。
用毛刷将丝扣油涂到公扣上, thepincoupling.Painthethreadprotectoroilonthepincouplingbybrush.Iftheoilcasingandtubingbodycanbeseen,itindicatestoolessoil;ifthebrushingmarkcanbeseen,itindicatestoomuchoil;iftheroot 如果能看到油套管本体,说明涂得太少了;如果能看到刷印,说明涂得太多了;如果看不到丝扣根部,说明涂得太多 ofthreadprotectorcannotbeseen,itindicatestoomuchandtooheavyoil.Usethestabbingpilotforstabbing,andthenlowertheoilcasingandtubingslowly.Thecooperativesupportingisneededonwellheadand 28 太厚了。
对扣时要使用对口导向器然后慢慢地下放油套管, tubestabbingboard.Firstlyafterstabbing,theoilcasingandtubingwill berotatedslowlybyhandortapewrench,tokeeptwotubesconnected 从井口及管子扶正台上协同配合扶正,对扣后开始阶段用 onthesameaxistoavoidthreadcrossing.Donotshaketubesduring 手或用布带板手慢慢地转动油套管,使上下连接的两根管子保持在同一轴线上,避免错扣。
在对扣和上扣均不要摇 stabbingandmakingup,otherwise,thethreadprotectorwillbescratched.Ifitswingstooseriouslyatmakingup,pleaselowerrotationspeedimmediately.Otherwise,tooseriousswingwillcausegalling. 晃管子,否则,会对丝扣造成擦伤。
上扣时如果发现摇摆过大,应马上降低上扣转速,摇摆过大会造成粘扣。
8Afterstabbing,movethestabbingpilotandpensatortotheautomaticposition.Pushthetongstothecasingandfixthebackuptongsimmediately.Makeupthemaintongsafterclamping.The 8对扣后,移开对扣器、重量补偿器在自动位置,将大钳推到套管上,并立即将背钳扣好,夹紧后让主钳上扣。
操作 operatorshouldcontrolthespeedofmaintongsandpressureofbackuptongswhenrunningthechrometubetongs.Atmakingup,tightenthetorquetothesetvalueatthespeedof5~10RPM.Whenreachingthe 铬管大钳时操作员应控制好大钳的速度及背钳的压力。
上扣时以5〜10RPM的转速将扭矩上至预定值,在预定参 settorque,switchtheoilcasing&tubingtongstolowspeed,andmakeuptheremainingthreadsatthespeedof1~5RPM.Whenthetorquereachesoptimal,thetorquemonitoringsystemwillstartautomatically 考扭矩,将油套管钳转至低档,以1〜5RPM的转速上完剩余扣,当扭矩达到最佳值时,扭矩监控系统自动启动,止动阀切断动力源,停止上扣,从而防止产生过大扭矩,并记录连接情况 andcutoffthepowerofvalvetomakingup,soastoavoidtoolargetorque.Theconnectionsituationwillberecordedaswell. 9Onlywhentheoilcasingandtubingaretightenedatcertaintorqueandrotationisped,thesupportingpersonmandthedrilloperatortolowertheelevatorslowlyandfixit,toavoidthecollisionwith 13Croilcasingandtubing. 9扶正员扣吊卡一定要等油套管上完扭矩停止转动时方可指挥司钻慢慢下放吊卡并扣好,避免吊卡碰撞到13Cr类油套管。
10Lifttheoilcasingandtubing,removetheslipandlowerthecasingstring,tilltheboxcouplingendisjustatthelowerpositionofoilcasingtongsdies.Thenloweringthestringandseattheslip.Ensurethat 10提起油套管,移开卡瓦,下放管柱,直到母扣端刚好在油套管钳的钳牙下部位置,停止下放管柱,座好卡瓦。
确保卡瓦完整地、均匀地卡住油套管,松开吊卡并上提,进行下 theslippletelyanduniformlyblockedtheoilcasingandtubing,releasetheelevatorandliftit.Runthenextoilcasingandtubing. 11Controltheloweringspeedof13Croilcasingandtubing. 一根油套管作业 1213Croilcasingandtubingcannotbeloweredtooquickly.Normallythespeedshouldbecontrolledat0.23~0.46m/sespeciallyintheinclined 11控制下放13Cr类油套管的速度。
shaft.Whenloweringthecasing,meanwhile,thecasingcanbegroutedbyautomaticgroutingdevice,toreducethedurationoftubesatthe 1213Cr类管子的下放速度不宜过快,特别是在斜井内一般控制在0.23〜0.46m/s。
在下放套管的同时可利用自动灌浆装置给套管灌浆,以减少管子在井底的静止时间。
bottomhole. 1313Crtubeelevatorshouldbeloweredslowlywhenreachingtherotarytable,soastopreventtheimpactloadfromdamagingthethreadprotectorortubebody. 1313Cr类管吊卡在接近转盘时应慢慢下放,避免冲击载荷对丝扣造成损伤或对管体造成损伤。
13CrCO2corrosion-resistantseriestubingandcasing 附表:推荐拧接力矩Attachedtable:mendedtighteningtorque 油管: Tubing: ߭ࡀ Size inmm ࠅዘଉ(1b/ftټஅ࿖ࢅথ࠙) Nominalweight (1b/ftwiththreads andcoupling) NU EU 4.00 - ߒप Grade ౦ਈ0TorqueDŽft-1bDžƗƘ ፌॅ Optimal 830 փेࢩ Non-upset ፌၭ
ፌٷፌॅ MinimumMaximumOptimal 6201040 - ेࢩ Upsetting ፌၭፌٷፌॅ MinimumMaximumOptimal - - - BGT1 ፌၭፌٷ MinimumMaximum - - 4.60 4.70 L80-13Cr 9907401240176013202200166015301790 5.80 5.95 142010701780219016402740184016901990 4.00 - 9607201200 - - - - - - 23/860.324.60 4.70 BG13Cr9511408601430203015202540169015501820 5.80 5.95 164012302050252018903150194017802090 4.00 - 11208401400 - - - - - - BG13Cr110 4.60 4.70BG13Cr110U134010101680238017902980195017902100 BG13Cr110S 29 5.80 5.95 192014402400295022103690234021502520 6.40 6.50 143010701790225016902810207019002240 7.80 7.90 L80-13Cr191014302390271020303390239022002580 8.60 8.70 216016202700295022103690266024502870 6.40 6.50 165012402060260019503250219020102370 27/888.9 7.808.60 7.90 220016502750312023403900258023702790 BG13Cr95 8.70 249018703110340025504250290026703130 - 9.45 - - - 367027504590 - - - 6.40 6.50 193014502410304022803800266024402870 BG13Cr110 7.80 7.90BG13Cr110U258019403230366027504580301027703250 BG13Cr110S 8.60 8.70 292021903650398029904980330030303560 7.70 - 166012502080 - - - - - - 9.20 9.30 31/273.02 10.20 - L80-13Cr 20302360 15201770 25402950 3130- 2350- 3910- 31503390 29003120 34003660 12.7012.95 31402360393042003155250379034904090 7.70 - 92014402400 - - - - - - 9.20 9.30 234017602930362027204530324029803500 31/288.9 10.2012.70 12.95 BG13Cr110BG13Cr110UBG13Cr110S 27203630 20402720 34004540 4850 3640 6060 34904380 32104030 37704730 9.20 9.30 274020603430423031705290394036204250 12.712.95 4240318053005680426007100561051606060 SteelPipeProducts 油管: Tubing: ߭ࡀ Size inmm ࠅዘଉ(1b/ftټஅ࿖ࢅথ࠙) Nominalweight (1b/ftwiththreads andcoupling) NU EU 9.50 - - 11.00 ߒप Grade L80-13Cr ౦ਈ0TorqueDŽft-1bDžƗƘ ፌॅ Optimal 1710 փेࢩ Non-upset ፌၭ
ፌٷፌॅ MinimumMaximumOptimal 12802140 - ेࢩ Upsetting ፌၭፌٷ MinimumMaximum - - ፌॅ Optimal 3300 BGT1 ፌၭፌٷ MinimumMaximum 30403560 - - - 353026504410 - - - 9.50 4101.60- 11.00 BG13Cr95 1970- 1480- 2460- 4080 3060 5100 3640- 3350- 3930- 9.50 - BG13Cr110231017302890 - - - 417038404500 BG13Cr110U - 11.00BG13Cr110S- - - 477035805960 - - - 12.6012.75 L80-13Cr 240018003000394029604930401036904330 41/2114.3012.6012.75BG13Cr95278020903480456034205700420038604540 BG13Cr110 30 12.6012.75BG13Cr110U325024404060534040106680504046305440 BG13Cr110S 力矩换算:1ft-1b=1.355818N-
M。
拧接力矩应按最佳力矩控制,当按最佳力矩按接后出现外露扣或J值超差,可适当调整拧接力矩,但调整后的拧接力矩应在所列的最大、最小力矩范围内Conversionoftorque:1ft-1b=1.355818N-
M.Thetighteningtorqueshallbecontrolledordingtooptimaltorque.Ifthere'sareanythreadslemainisuncoveredorJvalueisoutoftoleranceitistightenedbyoptimaltorque,thetighteningtorquecanbeadjustedadequately,however,theadjustedtighteningtorqueshallbeinr
1 公司简介
2 制造质量保证
4 制造工艺流程
6 制造工艺
8 产品规格 10 产品供货长度 10 产品化学成分 11 产品机械性能 12 产品抗腐蚀性能 16 产品标识 17 产品包装 17 用户使用推荐范围 18 用户使用技术指南 24 用户使用作业指南 32 用户使用业绩 33 附录 Company
profileManufacturequalityguaranteeProcessflowchartProcessdescriptionProductspecificationProductlengthsreadyforsupplyProductpositionProductmechanicalpropertiesProductcorrosionresistanceProductmarkingProductpackingmendeduseUser’stechnicalguideUser’soperationguideReferencesAttachment Companyprofile公司简介 13CrCO2corrosion-resistantseriestubingandcasing 宝山钢铁股份有限公司(简称“宝钢股份”)是中国最大、最现代化的钢铁联合企业。
宝钢股份以其诚信、人才、创新、管理、技术诸方面综合优势,奠定了在国际钢铁市场上世界级钢铁联合企业的地位。
《世界钢铁业指南》评定宝钢股份在世界钢铁行业的综合竞争力为前三名,认为也是未来最具发展潜力的钢铁企业。
公司钢管产业拥有50年的钢管制造经验,包括中小口径热轧无缝管、特种合金无缝钢管、冷轧和冷拔无缝钢管、中大口径高频 BaoshanIron&SteelCo.,Ltd.(“BaosteelCo.,Ltd.”forshort)isthelargestandmostmodernizedintegratedsteelmakerinChina.BaosteelCo.,Ltd.hassecureditsstandingasaworldclassintegratedsteelmakerintheinternationalsteelmarketwithprehensivestrengthsincreditstanding,talent,innovation,managementandtechnology,etc.WorldSteelDynamics(WSD)ranksBaosteelCo.,Ltd.within3placesintermspetitivenessintheglobalsteelindustry,andalsobelievesthat,anditisbelievedtobethemostpromisingplayerinthesteelworld. 电阻焊管、大口径直缝埋弧焊管等产品,集科研、产品开发、加工pany’stubesectorhas50years-longexperienceinsteel 检验、产品销售于一体,实行从炼铁、炼钢(转炉、电炉)、热轧钢卷、厚板、条钢到制管及管加工的一贯制质量管理,具有特大型钢铁联合企业综合生产的规模化优势,目前已成为中国包括无缝、焊管的 tubeproduction.Itsproductsincludemediumandsmalldiameterhotrolledseamlesstube,speciallyalloyedseamlesstube,cold-rolledandcolddrawingseamlesstube,mediumandlargediameterhighfrequencyERWpipe,largediameterSAWLpipe,etc.Itintegrates 大型精品钢管研发生产基地。
R&D,productdevelopment,processingandinspection,productssales, etc.,implementsthethrough-goingqualitycontrolfromiron-making, 本手册中系列产品是宝钢根据国内外石油天然气不同steel-making(BOF,EAF),hot-rolledcoil,heavyplate,barsteeltotube
1 CO2、H2S腐蚀环境相继开发出的能满足于不同CO2腐蚀工矿makingandthroughout-processqualitycontrol,issuperiorinscalewith 环境的L80-13Cr、BG13Cr95、BG13Cr110、BG13Cr110U、BG13Cr110S等13Cr系列油套管产品,用户可根据不同的井况条件选择不同的产品类型。
regardtoprehensiveproductionofthegiantplexandhasealarge-sizedpremiumtubeR&Dandmanufacturebaseforbothseamlesstubeandweldedpipes. TheseriesproductsindicatedinthisbookletconsistofL80-13Cr,BG13Cr95, 公司以其先进技术、设备、管理、良好的信誉,保证提供高质量的产品和服务,令客户满意。
BG13Cr110,BG13Cr110U,BG13Cr110Sandother13CrseriesoilcasingandtubingthatcanrununderdifferentCO2corrosiveenvironmentofindustryandminingbusiness.TheyaredevelopedbyBaosteelinessionordingto 公司全体员工衷心感谢您对我们产品的关注和使用,竭诚欢迎您对公司产品和服务提出宝贵意见。
differentCO2&H2Scorrosiveenvironmentofpetroleumandnaturalgasbothathomeandabroad.Thecustomercanselectvariousproducttypesbasedondifferentwellconditions. 如果您所需产品的品种、规格或者特殊要求在本手册中未覆盖,请与我们联系,我们将予以及时答复。
Withitsleadingtechnologies,equipment,managementandfavorablereputation,customersareensuredtoenjoythequalityproductsandsatisfactoryservice. Wethankyouverymuchforyourattentionanduseofourproductsandwarmlyementsandsuggestions. Weshouldbegladtogiveyouapromptresponse,ifyoucontactusforanythingsaboutgrade,specificationorspecialrequirementbeyondthiscatalog. SteelPipeProducts Manufacturequalityguarantee制造质量保证 宝钢股份采用国际先进的质量管理体系,主要产品均获得国际权威机构认可。
公司获得了英国BSI公司颁发的质量、环保和安全综合管理体系证书IMS(ISO9001、ISO/TS16949、ISO14001、ISO18001)、华夏认证中心(CCCI)颁发的ISO14001环境管理体系证书以及国家质量监督检验检疫总局颁发的完善计量 BaosteelhasbeengrantedtheIMScertificateforquality,safety,environmentbyBritishStandardInstitution(BSI),thecertificateofISO14001EnvironmentalManagementSystembyChinaCertificationCenter,Inc.,andthecertificateforperfectingthemeasuringanddetectingSystembytheStateGeneralAdministrationofQualitySupervisionandInspection. 检测体系证书。
钢管有关产品获得的认可证书主要有:油管、套管、钻杆和管线管等油田用管材获得美国石油协 会API颁发的5CT、5D、7、5L会标使用许可证;船用管获得英国LR、法国BV、德国GL、挪威DNV、韩 Anditssteeltubeandpipeproductshavegotthefollowingcertificates: CertificatesofAuthoritytoUseOfficialMonogramonitstubing,casing,drillpipe(withtooljoint)andlineplyingwithAPISpecification5CT,5D,7and5LissuedbyAmericanPetroleumInstitute; 国的KR和中国CCS等六国船级社的认可证书; Certificatesofworksandmaterialapprovalgiventotubes& 锅炉管和结构管获得德国TÜV公司颁发的TÜV认证证书和PED认证证书; pipesforshipsbyLloyd’sRegisterofShipping(LR),BureauVeritasFrance(BV),GermanischerLloyd(GL),DETNORSKEVERITAS(DNV),KOREANREGISTEROFSHIPPING(KR),and 结构管获得德国TÜV公司颁发的Ü-Mark证书。
ChinaClassificationSociety(CCS);
2 AcertificateordingtoAD-MERKBLATTW0/TRD100anda certificateofQualityAssuranceSysteminordancewiththe PressureEquipmentDirective97/23/EC(PED)issuedtoboiler tubeandtubeforstructuralpurposebyTÜVSÜDDEUTSCHLAND; ATestingCertificateaboutInitialTypeTestingofConstructionProducts(ÜHP)issuedbyTÜ
V. 先进的试验设备State-of-the-arttestingequipment 13CrCO2corrosion-resistantseriestubingandcasing 拉伸试验机 Tensiletester 压溃试验机 Collapsetester 实体拉伸试验机 Fullbodytensiletester
3 上卸扣试验机 Makeupandbreakouttester 金相试验设备 Metallographictestingequipment 冲击试验机 Impacttester 慢应变速率试验机 Lonstantextensionratetestersystem 高温高压釜 Hightemperatureandhighpressureautoclave 应力环试验机 stressringtester SteelPipeProducts Processflowchart制造工艺流程 ገୗߒBOFsteel-making ؛ቂBlooming ཎIron-making ۉୗߒEAFsteel-making ዽContinuouscasting ࠶ಹBillets ࣍ႚୗेඤHeatinginrotaryhearthfurnace ௬त٫ॠᄓ
4 Surfaceanddimensioncheck ࢩे܋࠶Endupsetting ൎۨCut-to-length কStraightening ඤتHeattreatment ࿒কWarmstraightening ༑ฅ)ݹىĂىĂୁĂגำհ* NDT(icparticle,fluxleakage,eddycurrent,ultrasonic) ࠶থཀྵಹີכCouplingblankthreading அ࿖ॠᄓThreadinspection ݹى༑ฅMPIicparticleinspectionMPI ᆳࢅ࠶༫࠶Oiltubingandcasing 13CrCO2corrosion-resistantseriestubingandcasing حPiercing ႐ಹ३০Hollowbilletreducing ቂTandemrolling
5 ૐݴDividingbycoldsaw ૐඐCooling ቧ૰३০Tensionreducing ምेඤReheating ີכThreading அ࿖ॠᄓThreadinspection ࠶থཀྵౣথCouplingscrewup უᄓHydrotesting அ࿖௬تThreadsurfacetreatment ՔऻMarking ՔऻĂཱᆳĂԈጎMarking,oilingandpacking ֪ዘLengthmeasuringandweighing ཚ০Drifttest SteelPipeProducts Processdescription制造工艺 Manufactureprocesscharacteristics 1300吨氧气顶底复吹转炉冶炼,LF精炼,RH真空脱气,解决了转炉冶炼高铬低磷低硫高质量合金钢的技术难题,磷、硫、气体含量低,钢质纯净。
Theprocessincludingthesmeltingbyandbottomoxygen blowingconverter,LFrefiningandRHvacuumdegassinghasoffereda technologicalsolutiontothedifficultsmeltingofhighqualityhigh-chrome,low-
6 phosphorusandlow-sulfatealloybyconverter,andkeptlowthephosphorus, 300吨氧气顶底复吹转炉 andbottomoxygen sulfateandgas,soastomakecleansteel. blowingconverter
2 管坯连轧机 Tubularbillettandemrollingmill 管坯剥皮机 Tubularbilletpeelingmachine 模铸钢锭热装热送,通过初轧开坯、连轧机轧成管坯,管坯经退火、剥皮、萤光磁粉探伤,获得优质管坯。
Ingotishot-transferredandhot-charged,turnedintobloombybloomingmill,androlledintoroundbilletbythetandemmill.Then,thematerialgoesthroughannealing,peelingandfluorescenticpowderinspectionsoastoehigh-gradetubularbillet. 3 4000吨快锻机4000tquickingpress 在4000吨快锻机上锻造开坯,适合于高合金大圆坯的生产,变形比大,组织成分均匀。
Thebloomingby4000tquickingpressisapplicableforhighalloysteelbloomproduction,withhighreductionrateandgoodstructuralhomogeneity. 13CrCO2corrosion-resistantseriestubingandcasing
4 穿孔机 Piercingmill 连轧管机 Tubetandemrollingmill 在φ140连轧管机组上轧制,解决了高铬合金钢高温强度高、轧制力大,轧制温度范围窄,容易轧卡和粘钢等难题。
Therollingbyφ140tandemmillhasofferedthesolutiontosuchdifficultiesashightemperatureandhighstrength,highrollingforce,narrowrollingtemperaturerange,riskyjamminganddeadburningforthehighCr.alloysteel. 5在含99.99%氮气保护的光亮退火炉进行热处理,钢管氧化轻微,内外表面质量好。
Astheheattreatmentisprocessedinthebrightannealingfurnaceunderprotectionby 99.99%nitrogen,theoxidationontubeisslightandbothinteriorandexteriorsurface qualityisexcellent.
7 光亮退火炉 Brightannealingfurnace
6 超声波探伤机组 Ultrasonicinspectionline
7 接箍拧接机 Couplingscrew-onmachine 管端磁粉探伤机组 Tubeendsicpowderinspectionline 钢管经涡流探伤、超声波探伤、超声波测厚、管端磁粉探伤,产品质量十分可靠。
Thequalityoftubeisratherstableasitpassesthrougheddycurrentinspection,ultrasonicinspection,ultrasonicthicknessmeasurementandicpowderinspectionontubeends. 高精度数控机床 High-precisionnumericallycontrolledmachine 高精度数控机床加工螺纹,带扭矩图形控制的接箍拧接机机拧接箍,确保螺纹的高精度和高密封性能。
Thethreadsareprocessedonhigh-precisionnumericallycontrolledmachine,andthecouplingisscrewedupbythecouplingscrew-onmachinewithtorquegraphcontrol,whichensurehighprecisionandhighsealingperformanceofthreads. SteelPipeProducts Productspecification产品规格 钢级: Grade:L80-13CrBG13Cr95BG13Cr110BG13Cr110UBG13Cr110S a套管(所有钢级): Casing(applicabletoallgrades): ٫߭ࡀ Dimensionalspecification ࠅዘଉ0Nominalweight փेټࢩஅ࿖ࢅথ࠙ Non-upsetT&
C ྔेټࢩஅ࿖ࢅথ࠙ Ex-upsetT&
C Մࢩ Wallthickness in mm lb/ft kg/m lb/ft kg/m in mm
8 4.00 5.95 - - 0.167 4.24 23/8 60.32 4.60 6.85 4.70 6.99 0.190 4.83 5.80 8.63 5.95 8.85 0.254 6.45 6.40 9.52 6.50 9.67 0.217 5.51 7.80 11.61 7.90 11.76 0.276 7.01 2
7/8 73.02 8.60 12.80 8.70 12.95 0.308 7.82 9.35 13.91 9.45 14.06 0.340 8.64 7.70 11.46 - - 0.216 5.49 9.20 13.69 9.30 13.84 0.254 6.45 3
1/2 88.90 10.20 15.18 - - 0.289 7.34 12.70 18.90 12.95 19.27 0.375 9.52 9.50 14.14 - - 0.226 5.74
4 101.60 - - 11.00 16.37 0.262 6.65 4
1/2 114.30 12.60 18.75 12.75 18.97 0.271 6.88 13CrCO2corrosion-resistantseriestubingandcasing b套管(所有钢级): Casing(applicabletoallgrades): ٫߭ࡀ Dimensionalspecification ټஅ࿖ࢅথ࠙ࠅዘଉ Nominalweightwiththreadandcoupling Մࢩ Wallthickness in mm lb/ft kg/m in mm 11.60 17.26 0.250 6.35 41/2 114.30 13.50 20.09 0.290 7.37 15.10 22.47 0.337 8.56 15.00 22.32 0.296 7.52
5 127.00 18.00 26.79 0.362 9.19 17.00 25.30 0.304 7.72 5
1/2 139.70 20.00 29.76 0.361 9.17 23.00 34.23 0.415 10.54
9 23.00 34.23 0.317 8.05
7 177.80 26.00 38.69 0.362 9.19 29.00 43.16 0.408 10.36 扣型
: Typeofcoupling: ֑ࠃ༵أᆩAPISPEC5CTࢅ5BՔጚዐଚڦᇶஅ࿖Ăೋ༱ႚஅ࿖ࢅ༬क़ဤஅ࿖ྔ,࣏༵֑ࠃᆩᅜူஅ࿖႙๕থݥڦAPIᆳ༫:࠶ Connectedbyroundthreads,buttressthreadsandthreadswithspecialclearancelistedinAPISPEC5CTand5Bstandards,thenon-APIoiltubingandcasingsconnectedbyfollowingthreadsareavailableaswell: BGT1BGCBGXCSMAXSMAX-TS Ԑߒ༬அ࿖ᆳ࠶ Baosteel’stubingwithpremium Ԑߒ༬அ࿖༫࠶ Baosteel’stubingcasingwithpremium Ԑߒ႙அ࿖༫࠶ Baosteel’scasingwithstraightthreads ࢩे༻پᆳڦ࠶փेࢩSUPERMAX༬அ࿖ Non-upsetSUPERMAXpremiuminsteadofupsettingtubing ټज़ڦހփेࢩSUPERMAX༬அ࿖ SUPERMAXpremiumwithshoulderseal 注:具体扣型可参阅相关手册Remark:Pleaserefertothebookletsforthespecifictypeofpremium. SteelPipeProducts Productlengthsreadyforsupply产品供货长度 ᆳ࠶0Tubing༫࠶0Casing ྷݔ10Range16.10-7.32m4.88-7.62m ྷݔ20Range28.53-9.75m7.62-10.36m ྷݔ30Range311.58-12.80m10.36-14.63m Productposition产品化学成分 10 ߒपಈࡽ Grade L80-13CrBG13Cr-95 BG13Cr110 BG13Cr110U BG13Cr110S ࣅბݴׯ0ChemicalComposition%
C Si Mn
P Min 0.15 - -
S Cr Ni Mo Cu 12 - - - Max 0.25 1.00 1.00 14 - - - Min 0.15 - - 12 0.5 0.4 - Max 0.25 1.00 1.00 14 1.5 0.7 - ļ0.025
ļ0.010 Min - - - 12 3.5 0.8 - Max 0.05 1.00 1.00 14 4.5 1.2 - Min - - - 12 4.5 1.8 1.0 Max 0.05 1.00 1.00 14 5.5 2.2 2.0 13Cr
CO2corrosion-resistantseriestubingandcasing productcorrosionresistance产品机械性能 ߒप Grade L80-13CrBG13Cr95BG13Cr110BG13Cr110UBG13Cr110S ൺޜഽ܈ Yieldstrengh maxMPa maxMPa 552 655 ੇઙഽ܈ TensileStrength minMPa 655 ᆘ܈ Hardness maxHRC 23 ဲԲ؋ऍࠀ Charpyimpactenergy 655 758 724 758 965 862 758 965 862 27 ӀቷAPI5CTܔᆌߒप੦ 35 Itwillbecontrolled ordingto correspondingsteel gradesinAPI5CT. 35 11 758 862 862 33 SteelPipeProducts Productcorrosionresistance产品抗腐蚀性能 抗CO2腐蚀性能: Anti-CO2corrosionperformance: 不同钢级的13Cr系列油套管由于其成分不同,抗CO2、Cl-腐蚀性能有一定差异,宝钢13Cr系列油套管产品抗CO2腐蚀性能全面通过西安管材研究所的评估试验,其抗腐蚀性能与国外同类产品相比处于同一水平上。
表1为不同温度条件下13Cr油井管的静态和动态腐蚀模拟试验结果,图1为部分钢种静态腐蚀后的典型表面腐蚀形态,图2则为部分钢种动态腐蚀后的典型表面腐蚀形态。
The13CrseriestubingandcasingofdifferentgradeshavedifferentCO2andCl-corrosionresistances,duetodifferentchemicalanalysis.Baosteel’s13CrseriestubingandcasingpletelypassedtheevaluationtestofCO2corrosionresistanceconductedbyXianTubularGoodsResearchCenter.Itisasgoodastheequivalentsofforeignsuppliers.Table1showsthestaticanddynamiccorrosionsimulationtestresultsfor13Croil-welltubingunderdifferenttemperatureconditions.Graph1showsthetypicalsurfacestatusafterstaticcorrosionforpartialsteelgrades,whileGraph2showsthetypicalsurfacestatusafterdynamiccorrosionforpartialsteelgrades. 1փཞ࿒ৢူ܈ༀۯࢅༀߛუަޫ์ᄓࡕ(mm/a) 12 Table1Staticanddynamiccorrosiontestresultsforautoclavesunderdifferenttemperatureconditions(mm/a) ৢༀ Static ۯༀ Dynamic ߒዖ Grade L80-13CrBG13Cr110BG13Cr110UBG13Cr110S ᄓཉॲTestingconditions!
L80-13CrBG13Cr110BG13Cr110UBG13Cr110S ᄓཉॲ Testingconditions 90℃ 150℃ 180℃ Ԣጀ 0.05870.02520.00530.0042 0.42630.31580.01170.0128 0.99640.97040.01400.0160 L80-13Crሞ߳ᄓ࿒ူ܈၄์ۅǗBG13Cr-110ሞ180℃၄ࢅ์ۅስႠޫ์Ǘഄᇆጒༀူ߳ߒዖޫ์ᄣ௬ࣂ࠼ PittingcorrosionursatL80-13Crundervarioustesttemperatures;andpittingcorrosionandselectivecorrosionuratBG13Cr-110at180℃;whilethesamplesurfaceofvarioussteelgradeskeepsglossyunderallotherstatus. CLlj:33687mg/lǗPH:6.0ǗCO2ݴუ:2.5MpaǗሏႜ้क़:240h CL-:33687mg/l;PH:6.0;CO2partialpressure:2.5Mpa;runningduration:240h 0.69180.09670.02880.0138 2.12711.36430.06100.0318 0.67130.38370.03600.0184 L80-13Crሞ90℃้௬ࣂ࠼Lj150℃Ă18℃௬ᆶኍጒ์ۅǗഄᇆߒዖሞ߳ᄓཉॲူޫ์ᄣ௬ࣂ࠼ ForL80-13Cr,thesurfacekeepsglossyat90℃,andhaspinholetypepittingcorrosionat150℃and180℃;forothersteelgrades,thesurfaceoftestsampleskeepsglossyatvarioustestingconditions. Cllj:33687mg/lǗPH:6.0Ǘዊୁ:2.0m/sǗCO2ݴუ:2.5MpaǗሏႜ้क़:240h Cl-:33687mg/l;PH:6.0;flowrateofmedia:2.0m/s;CO2partialpressure:2.5Mpa;runningduration:240h mm/amm/a 13CrCO2corrosion-resistantseriestubingandcasing 1.0 0.9 90°
C 150°
C 0.8 180°
C 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 L80-13Cr B13Cr110 B13Cr110U B13Cr110S 静态高压釜腐蚀速率比较 Comparison
ofstaticcorrosionrateonautoclave 2.0 90°
C 150°
C 180°
C 1.5 1.0 0.5 0.0L80-13Cr B13Cr110 B13Cr110U B13Cr110S 动态高压釜腐蚀速率比较 Comparisonofdynamiccorrosionrateonautoclave 图1典型静态腐蚀形貌(8X) Graph1Typicalsurfacestatusafterstaticcorrosion(8X)13 L80-13Cr-90°C(点蚀) L80-13Cr-90°C(pittingcorrosion) L80-13Cr-150°C(点蚀) L80-13Cr-90°C(pittingcorrosion) L80-13Cr-180°C(点蚀) L80-13Cr-90°C(pittingcorrosion) BG13Cr110-150°C(光滑) BG13Cr110-150°C(Glossy) BG13Cr110U-180°C(光滑) BG13Cr110U-180°C(Glossy) BG13Cr-110S-180°C(光滑) BG13Cr-110S-180°C(Glossy) SteelPipeProducts 钢种 SteelGrade 图2动态腐蚀试验后试样典型表面形貌: Graph2Typicalsurfacestatusontestsamplesafterdynamiccorrosion: 90°
C L80-13Cr(光滑) L80-13Cr(Glossy) BG13Cr110(光滑) BG13Cr110(Glossy) BG13Cr110U(光滑) BG13Cr110U(Glossy)14 BG13Cr110S(光滑) BG13Cr110S(Glossy) 钢种 SteelGrade L80-13Cr(点蚀) L80-13Cr(pittingcorrosion) BG13Cr110(光滑) BG13Cr110S(Glossy) BG13Cr110U(光滑) BG13Cr110U(Glossy) 150°
C 13CrCO2corrosion-resistantseriestubingandcasing 钢种 SteelGrade BG13Cr110S(光滑) BG13Cr110S(Glossy) 150°
C 钢种 SteelGrade L80-13Cr(点蚀) L80-13Cr(pittingcorrosion) 180°
C 15 BG13Cr110(光滑) BG13Cr110(Glossy) BG13Cr110S(光滑) BG13Cr110S(Glossy) BG13Cr110S(光滑) BG13Cr110S(Glossy) 抗H2S应力腐蚀性能: Anti-H2Sstresscorrosionproperty: BG13Cr110S产品按NACETM0177-2001标准在B溶液中加载80%Ysmin经720小时不断裂,H2S最大分压为0.01Mpa。
AsperNACETM0177-2001standard,BG13Cr110Sisloadedwith80%YsmininsolutionBanditdoesnotcrackafter720hourswithmax.0.01MpaH2Spartialpressure. SteelPipeProducts Productmarking产品标识 Ⴞࡽ Grade ߒप Grade ༹࠶ჿՔऻ Colormarkingonpipebody থ࠙ჿՔऻ Colormarkingoncoupling 1L80-13CrOneᅃredཉribࢤbon+ټo,neᅃbrཉowጶnribbټon,+ᅃonཉeyࣜellowټribbonRedontኝhe߲whথole࠙coྔuplinࢤgouts,idᅃe+ཉoࣜneyeټllowribbon 2BG13Cr95Onesᅃilveཉrrᆀibbon+ټo,nᅃebཉroጶwnribټbo,nᅃ+oཉneࣜyelloټwribbonSኝilve߲roথnt࠙heྔwholᆀecoup,liᅃngཉouጶtside+ټo,neᅃyཉellowribټbon +oneblackribbon 3BG13Cr110 ᅃཉӣ,ټᅃཉࣜټ Onewhiteribbon+oneyellowribbon ኝ߲থ࠙ྔӣ,ᅃཉࣜټ Whiteonthewholecouplingoutside+oneyellowribbon 16 4BG13Cr110UOneᅃwhཉiteӣribbon,+ټoᅃneཉbroݹwnࢤribboټn,+ᅃtwoཉyࣜellowټribbonsኝ߲থW࠙hiteྔonthӣewh,olᅃecཉouጶplingoټutLJsidᅃesཉilveࣜrټ +oneyellowribbons ᅃཉӣ,ټᅃཉ൞ઢ,ټᅃཉࣜټ5BG13Cr110SOnewhiteribbon+onePhthalocyanineblueribbon +oneyellowribbon ኝ߲থ࠙ྔӣ,ᅃཉ൞ઢ,ᅃཉઢ Whiteonthewholecouplingoutside+onePhthalocyanineblueribbon+oneblueribbon ՔՔጚ ल LogoStandardYear&Quarter ल Year&Quarter ՔAPIࣷՔ LogoAPImonogram ৢუᄓ Hydrostatictest ߒप அ࿖ࢇཞࡽ Steelgrade ThreadContractNo. ܈ Length ዘଉ Weight ሰॆࡔ Madein BG5CT-03990504L13 ߒप Steelgrade BG5CT-0399ࣷՔ05042-7/8''6.50L13SP66.5NUBGT1D1600871XXXX9.60M90.48KG314500CHINA Քጚ Standard ሰݛ๕ Manufacturingmethod ཚ০ᄓୁࡽ DrifttestSerialnumber ߭ࡀ Specification ܋࠶႙๕ Typeofpipeend ୗࡽ Heatnumber ᆩࢽᄲ൱ڦഄՔ๎ Othersrequiredbythecustomer Productpacking产品包装 13CrCO2corrosion-resistantseriestubingandcasing 螺纹保护器 Threadprotector 采用钢塑螺纹保护器,提高保护环强度,保护器钢质部份不与管子或接箍螺纹接触,以保护管端和螺纹不受损伤和腐蚀。
Thesteel-plasticthreadprotectorsareusedtoincreasethestrengthofprotectionring.Thesteelpartofprotectordoesnotcontactwithtubeorcouplingthread,soastoprotecttubeendsandthreadsagainstdamageandcorrosion. 包装 Packing 采用塑钢架包装,牢固整齐,避免在运输和贮存中钢管之间接触、碰撞,给钢管表面以最好的保护,塑料表面不积水,水份易蒸发,可避免钢管因受湿而引起腐蚀。
Thetubesarepackedbyplastic-steelstandfirmlyandregularlytoavoidcontactandcollisionbetweentubesduringtransportationandstorage,whichprotectsthetubesurfaceatthebest.Thewaterdoesnotumulateontheplasticsurfaceandiseasytoevaporate,sothatthetubesarepreventedfromcorrosionbydamp. 运输和贮存 Transportationandstorage 17 管子在运输和贮存时应避免受湿,13Cr系列油套管在潮湿的环境中容易产生局部点蚀 Dampshouldbeavoidedduringtransportationandstorage,as13Crseriesoiltubingandcasingareeasytohavelocalpittingcorrosionunderhumidenvironment. mendeduse用户使用推荐范围 BG13Cr95、L80-13Cr:适用于150°C以下高含CO2腐蚀井况 BG13Cr110:适用于160°C以下高含CO2腐蚀井况 BG13Cr110U:适用于170°C以下高含CO2腐蚀井况 BG13Cr110S:适用于180°C以下高含CO2和微量H2S腐蚀井况 BG13Cr95,L80-13Cr:applicabletohighCO2corrosionwellconditionlowerthan150°
C BG13Cr110:applicabletohighCO2corrosionwellconditionlowerthan160°
C BG13Cr110U:applicabletohighCO2corrosionwellconditionlowerthan170°
C BG13Cr110S:applicabletohighCO2corrosionandslightH2Scorrosionwellconditionlowerthan180°
C SteelPipeProducts User’stechnicalguide用户使用技术指南 油管使用性能: Pipelineperformance: ٫ྔ০ SizeOD in.D23/8 ఁᅭዘଉ Nominalweight ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) փेࢩ Non-upset lb/ft ेࢩ Upsetting lb/ft 4.00 - ߒप Grade Մࢩ Wallthickness in.t.167 ా০ Internaldiameter in.d2.041 ཚ০০ Driftdiameter փेࢩ Non-upset in.1.947 in.W2.875 அ࿖ࢅথ࠙ Threadandcoupling থ࠙ྔ০ CouplingOD ेࢩ0Upsetting ࡀ Regular in.W ༬क़ဤ Specialclearance in.Wc - - 23/8 4.60 4.70 BG80-3Cr .190 1.995 1.901 2.875 3.063 2.910 23/8 5.80 5.95 .254 1.867 1.773 2.875 3.063 2.910 23/8 4.00 - 18 .167 2.041 1.947 - - - 23/8 4.60 4.70 BG13Cr95 .190 1.995 1.901 2.875 3.063 2.910 23/8 5.80 5.95 .254 1.867 1.773 2.875 3.063 2.910 23/8 4.60 4.70 .190 1.995 1.901 2.875 3.063 2.910 BG13Cr110 23/8 5.80 5.95 BG13Cr110U .254 1.867 1.773 2.875 3.063 2.910 BG13Cr110S 27/8 6.40 6.50 .217 2.441 2.347 3.500 3.668 3.460 27/8 7.80 7.90 .276 2.323 2.229 3.500 3.668 3.460 27/8 8.60 8.70 .308 2.259 2.165 3.500 3.668 3.460 27/8 9.35 9.45 L80-13Cr .340 2.195 2.101 - 3.668 3.460 27/8 6.40 6.50 .217 2.441 2.347 3.500 3.668 3.460 27/8 7.80 7.90 .276 2.323 2.229 3.500 3.668 3.460 27/8 8.60 8.70 .308 2.259 2.165 3.500 3.668 3.460 BG13Cr95 27/8 9.35 9.45 .340 2.195 2.101 - 3.668 3.460 13CrCO2corrosion-resistantseriestubingandcasing ੇუએ Anti-collapse ೝ܋ Plainend psi psi ాუ Innerpressure ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) փेࢩ Non-upset ेࢩ0Upsetting ࡀ Regular ༬क़ဤ Specialclearance ༹࠶ൺޜ Tubebodyyield psi psi psi lb থഽ܈ Jointstrength ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) փेࢩ Non-upset ेࢩ0Upsetting ࡀ Regular ༬क़ဤ Specialclearance psi lb lb 9,980 9,840 9,840 - - 92,600 60,200 - - 11,780 11,200 11,200 11,200 11,200 104,300 71,800 104,300 104,300 15,280 14,970 14,970 14,860 11,440 135,400 102,900 135,400 135,400 11,410 11,690 - - - 110,000 - - - 19 13,980 13,300 13,300 13,300 13,300 123,900 85,300 123,900 123,900 18.150 17,780 17,780 17,650 13,580 160,700 122,200 160,700 160,700 16,130 15,400 15,400 15,400 15,400 143,400 98,800 143,400 143,400 21,010 20,590 20,590 20,430 15,730 186,100 141,500 186,100 186,100 11,170 10,570 10,570 10,570 10,570 145,000 105,400 145,000 145,000 13,890 13,440 13,440 13,440 11,030 180,300 140,700 180,300 180,300 15,300 15,000 15,000 14,940 11,030 198,700 159,200 198,700 193,100 16,680 16,560 - 14,940 11,030 216,600 - 216,600 193,100 12,940 12,550 12,550 12,550 12,550 172,100 125,200 172,100 172,100 16,490 15,960 15,960 15,960 13,100 214,100 167,100 214,100 214,100 18,170 17,810 17,810 17,740 13,100 236,000 189,100 236,000 229,400 19,810 19,660 - 17,740 13,100 257,300 - 257,300 229,400 Steel
PipeProducts 油管使用性能: Pipelineperformance: ٫ྔ০ SizeOD in.D27/827/827/8 ఁᅭዘଉ Nominalweight ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) փेࢩ Non-upset lb/ft ेࢩ Upsetting lb/ft 6.40 6.50 7.80 7.90 8.60 8.50 ߒप Grade BG13Cr110
BG13Cr110UBG13Cr110S Մࢩ Wallthickness in.t.217.276.308 ా০ Internaldiameter in.d2.4412.3232.259 ཚ০০ Driftdiameter փेࢩ Non-upset in.2.347 in.W3.500 2.229 3.500 2.165 3.500 அ࿖ࢅথ࠙ Threadandcoupling থ࠙ྔ০ CouplingOD ेࢩ0Upsetting ࡀ Regular in.W ༬क़ဤ Specialclearance in.Wc 3.668 3.460 3.668 3.460 3.668 3.460 31/2 7.70 - .216 3.068 2.943 4.250 - - 20 31/2 9.20 9.30 .254 2.992 2.867 4.250 4.500 4.180 L80-13Cr 31/2 10.20 - .289 2.922 2.797 4.250 - - 31/2 12.70 12.95 .375 2.750 2.625 4.250 4.500 4.180 31/2 7.70 - .216 3.068 2.943 4.250 - - 31/2 9.20 9.30 BG13Cr95 .254 2.992 2.867 4.250 4.500 4.180 31/2 10.20 - .289 2.922 2.797 4.250 - - 31/2 12.70 12.95 .375 2.750 2.625 4.250 4.500 4.180 31/2 9.20 9.30 BG13Cr110 .254 2.992 2.867 4.250 4.500 4.180 BG13Cr110U 31/2 12.70 12.95 BG13Cr110S .375 2.750 2.625 4.250 4.500 4.180
4 9.50 - L80-13Cr .226 3.548 3.423 4.750 - -
4 - 11.00 .262 3.476 3.351 - 5.000 -
4 9.50 - .226 3.548 3.423 4.750 - - BG13Cr95
4 - 11.00 .262 3.476 3.351 - 5.000 - 4
1/2 12.60 12.75 BG80-3Cr .271 3.958 3.833 5.200 5.563 - 41/2 12.60 12.75 BG13Cr95 .271 3.958 3.833 5.200 5.563 - 13CrCO2corrosion-resistantseriestubingandcasing ੇუએ Anti-collapse ೝ܋ Plainend psi psi ాუ Innerpressure ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) փेࢩ Non-upset ेࢩ0Upsetting ࡀ Regular ༬क़ဤ Specialclearance ༹࠶ൺޜ Tubebodyyield psi psi psi lb থഽ܈ Jointstrength ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) փेࢩ Non-upset ेࢩ0Upsetting ࡀ Regular ༬क़ဤ Specialclearance psi lb lb 14,550 14,530 14,530 14,530 14,530 199,300 145,000 199,300 199,300 19,090 18,480 18,480 18,480 15,160 247,900 193,500 247,900 247,900 21,040 20,620 20,620 20,540 15,160 273,200 218,900 273,200 265,600 7,870 8,640 8,640 - - 178,200 130,000 - - 10,540 10,160 10,160 10,160 10,160 207,200 158,900 207,200 207,200 21 12,120 11,560 11,560 - - 233,200 185,000 - - 15,310 15,000 15,000 15,000 10,660 294,600 246,200 294,600 273,100 8,850 10,260 10,260 - - 211,700 154,400 - - 12,080 12,070 12,070 12,070 12,070 246,000 188,700 246,000 246,000 14,390 13,730 13,730 - - 276,900 219,600 - - 18,180 17,810 17,810 17,810 12,660 349,800 292,400 349,800 324,300 13,530 13,970 13,970 13,970 13,970 284,900 218,500 284,900 284,900 21,050 20,630 20,630 20,630 14,660 405,000 338,600 405,000 375,500 6,590 7,910 7,910 - - 214,400 144,000 - - 8,800 9,170 - 9,170 - 246,200 - 246,200 - 7,310 9,390 9,390 - - 254,600 171,000 - - 9,980 10,890 - 10,890 - 292,300 - 292,300 - 7,500 8,430 8,430 8,430 - 288,000 208,700 288,000 - 8,410 10,010 10,010 10,010 - 342,000 247,900 342,000 - Steel
PipeProducts 套管使用性能: Casing’suseperformance: ٫ྔ০ SizeOD ఁᅭዘଉ Nominalweight ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) ߒप Grade Մࢩ Wallthickness ా০ Internaldiameter அ࿖ࢅথ࠙ Threadandcoupling থ࠙ྔ০ ཚ০০ CouplingOD Driftdiameterࡀ༬क़ဤ RegularSpecialclearance ༹࠶ൺޜ ੇუએTubebody Anti-collapseyield 1000lb ೝ܋ Plainend in.D lb/ft in.t in.d in. in.W in.Wc psi psi 41/2 11.60 L80-13Cr .250 4.000 3.8755.000 4.875 6,350 267 7,780 41/2 13.50 .290 3.920 3.7955.000 4.875 8,540 307 9,020 41/211.60BG13Cr95.2504.0003.8755.0004.8757,0303179,240 41/2 13.50 .290 3.920 3.7955.000 4.875 9,660 36410,710 41/2 11.60 .250 4.000 3.8755.000 4.875 7,580 36710,690 BG13Cr110 41/2 13.50 BG13Cr110U.290BG13Cr110S 3.920 3.7955.000 4.875 10,69042212,410 41/2 15.10 .337 3.826 3.7015.000 4.875 14,34048514,420
5 15.00 .296 4.408 4.2835.563 5.375 7,250 350 8,290 L80-13Crr
5 18.00 .362 4.276 4.1515.563 5.375 10,49042210,140 22
5 15.00 .296 4.408 4.2835.563 5.375 8,110 416 9,840 BG13Cr95
5 18.00 .362 4.276 4.1515.563 5.375 12,03050112,040
5 15.00 BG13Cr110 .296 4.408 4.2835.563 5.375 8,850 48111,400 BG13Cr110U
5 18.00 BG13Cr110S.362 4.276 4.1515.563 5.375 13,47058013,940 51/251/251/251/251/251/251/251/251/2 17.0020.0023.0017.0020.0023.0017.0020.0023.00 .304 L80-13Cr .361 .415 .304 BG13Cr95 .361 .415 .304BG13Cr110BG13Cr110U.361BG13Cr110S .415 4.8924.7784.6704.8924.7784.6704.8924.7784.670 4.7674.6534.5454.7674.6534.5454.7674.6534.545 6.0506.0506.0506.0506.0506.0506.0506.0506.050 5.8755.8755.8755.8755.8755.8755.8755.8755.875 6,290 397 7,740 8,830 466 9,190 11,16053010,560 6,940 471 9,190 10,02055410,910 12,93063012,540 7,480 54610,640 11,10064112,640 14,54072914,530
7 23.00 .317 6.366 6.2417.656 7.375 3,830 532 6,340
7 26.00 L80-13Cr .362 6.276 6.1517.656 7.375 5,410 604 7,240
7 29.00 .408 6.184 6.0597.656 7.375 7,030 676 8,160
7 23.00 .317 6.366 6.2417.656 7.375 4,140 632 7,530
7 26.00 BG13Cr95 .362 6.276 6.1517.656 7.375 5,890 717 8,600
7 29.00 .408 6.184 6.0597.656 7.375 7,840 803 9,690
7 26.00 BG13Cr110 .362 6.276 6.1517.656 7.375 6,230 830 9,960 BG13Cr110U
7 29.00 BG13Cr110S.408 6.184 6.0597.656 7.375 8,530 92911,220 13CrCO2corrosion-resistantseriestubingandcasing ᇶஅ࿖ Roundthread ܌ Short Long ాუ0Innerpressure ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) ࡀথ࠙ Regularcoupling ཞߒप ߒߛप SamesteelgradeHighsteelgrade ༬क़ဤথ࠙ Specialclearancecoupling ཞߒप ߒߛप SamesteelgradeHighsteelgrade ᇶஅ࿖ Roundthread ܌ Short Long থഽ܈-1000lb Jointstrength ټஅ࿖ࢅথ࠙ Withthread&coupling(T&C) ࡀথ࠙ Regularcoupling ༬क़ဤথ࠙ Specialclearancecoupling ཞߒप ߒߛप ཞߒप ߒߛप SamesteelgradeHighsteelgradeSamesteelgradeHighsteelgrade -7,7807,780 - 7,780 - -211 291 - 291 - -9,0209,020 - 7,990 - -256 334 - 319 - -9,2409,240 - 9,240 - -234 325 - 325 - -10,71010,710 - 9,490 - -283 373 - 353 - -10,69010,690 10,690 10,690 10,690 -278 385 385 385 385 -12,41012,410 12,410 10,990 12,410 -337 443 443 420 443 -14,42013,460 14,420 10,990 12,490 -405 509 509 420 454 -8,2908,290 - 7,460 - -295 379 - 363 - -10,1409,910 - 7,460 - -376 457 - 363 - -9,8409,840 - 8,850 - -326 424 - 402 - 23 -12,04011,770 - 8,850 - -416 512 - 402 - -11,40011,400 - 10,250 - -388 503 - 478 - -13,94013,620 13,940 10,250 11,650 -495 606 606 478 517 -7,7407,740 - 6,880 - -338 428 - 402 - -9,1908,990 - 6,880 - -416 503 - 402 - -9,8808,990 - 6,880 - -488 550 - 402 - -9,1909,190 - 8,170 - -373 480 - 444 - -10,91010,680 - 8,170 - -460 563 - 444 - -11,73010,680 - 8,170 - -540 608 - 444 - -10,64010,640 10,640 9,460 10,640 -444 568 568 529 568 -12,64012,360 12,640 9,460 10,740 -547 667 667 529 571 -13,58012,360 14,050 9,460 10,740 -642 724 759 529 571 -6,3406,340 - 5,740 - -435 565 - 533 - -7,2407,240 - 5,740 - -511 641 - 533 - -8,1608,160 - 5,740 - -587 718 - 533 - -7,5307,530 - 6,810 - -505 636 - 589 - -8,6008,600 - 6,810 - -593 722 - 589 - -9,6909,690 - 6,810 - -683 808 - 589 - -9,9609,960 9,960 7,890 8,970 -693 853 853 701 757 -11,22011,220 11,220 7,890 8,970 -797 955 955 701 757 SteelPipeProducts User’soperationguide用户使用作业指南 13Cr系列油套管的用途与特点: 13Crcasingandtubing'suseandfeatures: 13Cr油套管具有良好的耐CO2腐蚀性能,一般采用特殊密封螺纹接头,适用于含CO2和CL-的酸性介质的油 气井。
13Cr系列油套管含Cr量高达14%,属于马氏体 不锈钢,硬度低,质地软,很容易因碰撞而受损伤。
此外 L80-13Cr油套管虽然为马氏体不锈钢,但在潮湿的环境 L80-13CrcasingandtubinghavegoodCO2corrosionresistance,whichareusednormallywithpremiumconnection.So,theyareusedforoilwellorgaswellsubjecttoCO2andCL-acidmedium.WithaCr.contentashighas14%,theyaremadeupofmartensitestainlesssteel,however,theyarenothardenoughtoavoiddamagebycollision.Stainlessastheyare,thiskindofoilcasingandtubingisvulnerable 里很容易产生点状腐蚀。
为此APISPEC5CT标准特别 bypittingcorrosionindampness.Therefore,itisspeciallyspecifiedin 注明:“马氏体铬钢表面容易划伤,因此可能需要特别注意对螺纹表面处理和/或涂润滑油,使其在静水压试验(装卸堵头)过程中表面损伤减少到最小程度。
”“在潮湿环境中贮存时,13Cr类管子易产生局部点蚀,在涂层、装运和贮存时值得特别关注。
”因而对13Cr系列油套管 APISPEC5CT:that“Thesurfaceofmartensiticchromesteeliseasytogetscratched,soprobablyitneedsspecialattentiontohavethethreadsurfacetreatedand/orlubricated,minimizingthesurfacedamageduringhydrostatictest(assembling/disassemblyplugs).”“Duringtransportationandstorageunderhumidenvironment,13Crseriestubingandcasingareeasytogetpittingcorrosion.Sospecialattentionisneeded 的运输、储存及作业有特别严格的要求。
duringcoating,loading&transportationandstorage.”Soextra-strict requirementsforL80-13Crcasingandtubingduringtransportation, 24 storageandrunningshouldbemet. 运输: Transportation: 113Cr类油套管应在包装成捆的条件下运输,管子应采用生产厂的塑钢包装架或类似包装架,不允许散捆或散装运输。
2运输器具应该专门设计,以便使13Cr类油套管不与运输器具直接接触,管捆应牢固地绑扎在运输器具内,防止管捆与运输器具、管捆与管捆之间碰撞。
3任何金属绑扎带不能与13Cr类油套管直接接触,中间应垫有橡胶垫或类似物品。
413Cr类油套管应用尼龙绳带吊运,不允许用钢丝绳直接吊运。
5人工移动或拨动13Cr类管子时,辅助工具要用木棒或包裹橡胶类物品的铁棒,不能用裸露铁棒。
6起吊和下放13Cr类管子时,要轻吊轻放,减少碰撞。
713Cr类油套管运输过程中应用塑料防雨布遮盖,防止管子受湿。
113Crcasingandtubingshouldbetransportedaftertheyarepackedinbundles.Thetubesshouldbepackedbyplastic-steelstandorsimilarpackingstands.Transportationinloosebundleorbulkisprohibited. 2Thetransportationcarriershouldbedesigneddedicatedly,soastoisolatedirectcontactbetween13Crcasingandtubing.Thetubebundleshouldbefixedinthecarrier,toavoidcollisionbetweentubebundleandcarrierandcollisionbetweenbundles. 3Anymetalfixingbeltcannotdirectlycontactwith13Croilcasingandtubing,andrubbermatorsomethingsimilarshouldbefilledupinbetween. 413Crcasingandtubingshouldbeliftedandtransportedbynyloncordandsteelstripisprohibited. 5Whenmanuallymovingorhandling13Crtubes,pleaseusewoodbarormetalbarwrappedunderrubberastheassistanttools.Thenakedironbarisprohibited. 6Pleaseliftandlower13Crtubescarefullytominimizecollision. 713Croilcasingandtubingshouldbecoveredbyplasticraincloth,toavoidbeingaffectedbydamp. 13CrCO2corrosion-resistantseriestubingandcasing 储存: Storage: 13Cr类油套管储存期间必须采取特殊的预防措施,因为在潮湿环境中,容易受到局部斑点腐蚀。
在储存期间腐蚀可能在下列条件下发生: *氯的存在(海水的存在)。
*随温度变化的炎热天气。
As13Croilcasingandtubingareeasytogetpittingcorrosionunderhumidenvironment,thespecialprecautionsmustbetakenduringstorage.Duringstorage,thecorrosionwillpossiblyurunderfollowingconditions: *Existingofchlorine(seawater) *Hottemperature *高湿度。
*Highhumidity *碳钢粒子或薄片表面的污染。
*Carbonsteelparticleorflakecontaminationonsurface 为了防止腐蚀和储存过程中出现的其它问题,13Cr类油套管应防止: Inordertoavoidcorrosionandotherproblemsarisingfromstorage,13Croilcasingandtubingshouldbepreventedfrom: *潮湿。
*Humidity*Distortion *变形。
*Vibration 25 *震动。
*Mixingwithothersteelgrades *与其它钢级的金属混合。
*Pollutionbycarbonsteelpowder *受碳钢粉末的污染。
下列指南包括APIRP5C1(油套管的使用和注意事项)中规定的内容,同时包含对13Cr类油套管的附加特殊要求。
113Cr类油套管不能直接堆放在地面、铁轨、钢板或混凝土地板上,底层离地面或地板应至少保持2英尺的距离。
213Cr类油套管每一层下面应至少放3排非金属支撑物(硬的木材、塑料或塑料涂层的金属条),这样油套管就不会下陷,引起水在油套管内积存。
ThefollowingpartoftheguideincludesboththeinstructionsonuseofoilcasingandtubingandrelevantprecautionsinAPIRP5C1andthespecificrequirementfor13Croilcasingandtubing. 113Croilcasingandtubingcannotbedirectlyplacedontheground,rail,steelplateorconcretefloor.Atleast2-footdistanceshouldbekeptfromthebottomlayertothegroundorfloor. 2Atleast3rowsofnon-metalsupports(hardwood,plasticsorplastic-coatedmetalstrip)shouldbelaidundereachlayerof13Croilcasingandtubing,sothattheoilcasingandtubingwillnotsink,whichwillavoidwaterumulationinthecasingortubingaswell. 313Cr类油套管堆放高度不应超过10英尺。
4储存仓库应尽可能远离腐蚀性环境(高温、高湿度或酸性大气中)如果可能,将13Cr类油套管储存在通风货棚内。
5不要将13Cr类油套管放在有可能发生洪水或易溅到水的地方。
3Thestackingheightof13Croilcasingandtubingshouldnotexceed10feet. 4Thestoragewarehouseshouldbeasfaraspossibleawayfromcorrosiveenvironment(hightemperature,highhumidityoracidatmosphere).Ifpossible,13Croilcasingsandtubesshouldbestoredintheventilatedshed. 5Keep13Croilcasingandtubingawayfromwhereveritislikelytohavefloodorwatersplash. SteelPipeProducts User’soperationguide 26 13Cr类油套管作业: OperationProcedure: 13Cr类油套管作业前的准备: 1检查13Cr类油套管本体和接箍表面有无碰撞伤痕(特别是横向刻痕)和变形,否则不能入井。
2清洗13Cr类油套管丝扣时,只能用非金属(如尼龙)的刷子清洗,绝对不能用钢丝刷清洗丝扣或上涂料。
在清洗丝扣时用高效能清洗剂并用布和毛刷仔细清洗所有的公扣端和母扣端。
同时要检查丝扣特别是丝扣的密封面(公扣与母扣),如果发现磨损或有刮伤痕迹一律不得使用。
清洗完毕之后要用压缩空气吹干公扣、母扣和护丝,然后重新安装干净和干燥的护丝到公扣和母扣上,丝扣油暂不使用,直到下井。
3通径。
使用尼龙通径规通径,应由接箍端放入通径规,绝对不要反方向通径,否则会造成母扣螺纹的损坏。
4检查下13Cr类油套管用的工具,特别是单根吊卡与单门吊卡,与13Cr类油套管的接触有没有凸凹现象,如果发现有,应及时处理解决。
因为这些凸凹现象可能会在下13Cr类油套管时对管体造成刮伤,入井后遇到腐蚀性气体,可能导致13Cr类油套管应力断裂。
Preparationbeforeoperation 1Check13Croilcasingandtubingbodyandcouplingsurface,toensuretherearenocollisionscars(especiallyhorizontalnicks)ordistortions,beforetheyareinstalledinthehole. 2Onlynon-metal(suchasnylon)brushcanbeusedtoclean13Croilcasingandtubingthreads,whilesteelbrushisstrictlyforbiddenforthreadcleaningorcoating.Thehighefficientdetergentisusedforcleaningthreads,andtheclothandbrushareusedforcleaningallpinandboxthreadends.Meanwhile,thethreadespeciallyitssealface(pinandboxthreads)shouldbechecked,andthethreadswithanywearingorscratchmarksfoundcannotbeused.Aftercleaning,thepinthread,boxthreadandthreadprotectorshouldbedriedpressedair,andthenplacethecleananddrythreadprotectorsonpinandboxthreads.Don’tapplythethreadoiluntiltubingandcasingareintroducedintohole. 3Drift.Thenylondriftmandrelisusedfordrift.Putthecouplingendinthedriftmandrel.Donotdriftinversely,otherwise,thethreadofboxcouplingwillgetdamaged. 4Checkthehandlingtoolsfor13Croilcasingandtubing,suchassingleelevatorandmono-elevator,toensurethere’snoconvexconcavecontactingwith13Croilcasingandtubing.Ifsuchcontactingisfoundout,immediatesolutionshouldbeapplied.Otherwise,itcouldleadtothescratchesonthetubebodywhenrunningthetubesandtothestresscrackofthetubestobeexposedtothecorrosivegasafterintroductionintothehole. 13CrCO2corrosion-resistantseriestubingandcasing 13Cr类油套管作业前的准备: Preparationbeforeoperation 甲板方面: 1所有的13Cr类油套管的吊卸都必须用尼龙吊带。
2需要滚动13Cr类油套管时,要用人手推动或有橡胶裹着的铁棒撬动,绝不可用铁棒撬。
3要求在甲板上用尼龙通径规通径。
413Cr类油套管吊卸时要平稳、缓慢,要求有两条尾绳拉紧,绝对防止碰撞。
513Cr类油套管拉上钻台前要戴好母扣护丝和公扣快卸护丝。
613Cr类油套管作业前,在钻台、斜坡、滑道辅好橡胶垫。
Deck 1All13Croilcasingandtubingshouldbeliftedupanddownwithnyloncord. 2Whenrolling13Croilcasingandtubingisneeded,pleasepushitmanuallyorpryitupbyrubber-wrappedironbar.Theironbarisprohibitedforprying. 3Driftisrequiredbynylondriftmandrelonthedeck.413Croilcasingandtubingmustbeliftedanddischargedstablyand slowlywithtwotailropestighteningtoavoidcollisionabsolutely.5Placethethreadprotectorforboxcouplingandfastdismounting threadprotectorforpincouplingbefore13Croilcasingandtubingisliftedtothederrickfloor.6Layrubberpadonthederrickfloor,slopeandslide-waybeforerunning13Croilcasingandtubing. 钻台方面: Derrickfloor 1司钻要平稳,缓慢的把13Cr类油套管提起。
提起过程中若 1Thedrilloperatorshouldlift13Croilcasingandtubingstablyand 发现快卸护丝脱落,停止提升,放下重新装好快卸护丝。
slowly.liftingifthefastdismountingthreadprotectorisfound breakingoff.Andre-assemblythefastdismountingthreadprotector. 2钻台大门拦绳要拉好,绝对防止拦绳脱落而致使油套管2Fixtheguyropeatthegateofderrickfloor.Strictlypreventtherope27 有快速向前冲撞现象。
frombreakingoff,whichwillcausetheoilcasingandtubingdash 3对扣时,司钻要缓慢,平稳的下放通过对扣器对扣,防止顿扣、错扣。
forwardrapidly.3Atstabbing,thedrilloperatorshouldlowerdownstablyandslowly forstabbingviastablingpilot,toavoidsuddenthreadingorcross 4油套管座卡瓦时要缓慢下放到位停止,座好卡瓦后才下放重量,卡瓦尽可能的座放平衡。
threading.4Theslipsforoilcasingandtubingshouldbegentlylowereddown andpedatthedesiredposition.Onlywiththeslipwellseated, 5司钻提起或下放要缓慢。
cantheweightbereleased.Theslipisrequiredtobehighlybalancedattheseat. 油套管作业人员: 5Thedrilloperatorshouldgentlyliftupanddownthedrill. 1负责油套管作业设备和所有油套管附件的准备。
2负责现场指导钻台钻工组合油套管作业工具及组装油套管附件。
3仔细检查油套管扣型正确及丝扣的良好。
4扶正员配合司钻负责油套管的扶正工作,并指挥司钻下放游车,确保扣好吊卡。
5正确平稳操作13Cr类油套管钳,配合油套管扶正员正确给油套管上扣。
防止井口落物。
6电脑操作员正确使用扭矩监控系统,严格控制油套管上扣标准及扭矩质量。
Operatorsofoilcasingandtubing 1Preparethedevicesforoilcasingandtubingrunningandallessories. 2Supervisethederrickflooranddrilloperators’binationforoilcasingandtubingandassemblyofessories. 3Checkwhetherthecouplingtypeandthreadsofoilcasingandtubingareright. 4Supportingpersonsworkwiththedrilloperatortoholdtheoilcasingandtubingstraight,andguidethelattertolowerthetravelingblockandensurefixingtheelevator. 5Properlyandsteadilyrun13Croilcasingandtubingtongs,cooperatewithsupportingpersonstomakeuptheoilcasingandtubing,andpreventanythingfromfallingintothehole. 6puteroperatorrunsproperlythetorquemonitoringsystem,andstrictlycontrolstheoilcasingandtubingmakeupstandardandtorquequality. SteelPipeProducts 13Cr类油套管作业: OperationProcedure: 1准备动力装置,铬管大钳及扭矩监控系统并连接好,要求处于良好的工作状态。
1Preparethepowerdevice,chrometubetongsandtorquemonitoringsystemandconnectthem.Itisrequiredthattheyshouldrununderexcellentconditions. 2吊卡的准备。
换上带有铬面的单门吊卡和单根吊卡、重量补偿器。
3接好自动灌浆工具。
4在钻台上安装卡盘,确保卡盘的中心线和井口同一垂线并 进行正确对扣操作,能确保卡瓦均匀和自如地打开与关闭。
5从钻台到坡道底铺上一层防碰胶皮。
2Preparetheelevator.Replacethemonoelevatorandsingleelevatorwithchromefaceandpensator. 3Connectautomaticgroutingdevice. 4Erectthespideronthederrickfloorandensurethespidercenterlineandholeareonthesameverticalline,andstabcorrectly.Theslipsshallopenandcloseuniformlyandfreely. 5Putalayerofcollision-resistantrubberfromthederrickfloortoramp. 6Fixaguyropeatthegateofderrickfloor. 6在钻台大门处装上一条挡绳。
7Lift13Croilcasingandtubingtothederrickfloorandstab.Liftoilcasingandtubingtotheslidewayandliftthemtothederrickfloorbysingle 713Cr类油套管拉上钻台及对扣。
吊起油套管到滑道,用单 elevator.Pulltheoilcasingandtubingbyguyropewhentheyareliftedsoastoavoidcollision,andplacefastdismountingthreadprotectoron 根吊卡提到钻台。
13Cr类油套管拉上时用挡绳拉住,避免碰撞,公扣应戴上快卸护丝。
用毛刷将丝扣油涂到公扣上, thepincoupling.Painthethreadprotectoroilonthepincouplingbybrush.Iftheoilcasingandtubingbodycanbeseen,itindicatestoolessoil;ifthebrushingmarkcanbeseen,itindicatestoomuchoil;iftheroot 如果能看到油套管本体,说明涂得太少了;如果能看到刷印,说明涂得太多了;如果看不到丝扣根部,说明涂得太多 ofthreadprotectorcannotbeseen,itindicatestoomuchandtooheavyoil.Usethestabbingpilotforstabbing,andthenlowertheoilcasingandtubingslowly.Thecooperativesupportingisneededonwellheadand 28 太厚了。
对扣时要使用对口导向器然后慢慢地下放油套管, tubestabbingboard.Firstlyafterstabbing,theoilcasingandtubingwill berotatedslowlybyhandortapewrench,tokeeptwotubesconnected 从井口及管子扶正台上协同配合扶正,对扣后开始阶段用 onthesameaxistoavoidthreadcrossing.Donotshaketubesduring 手或用布带板手慢慢地转动油套管,使上下连接的两根管子保持在同一轴线上,避免错扣。
在对扣和上扣均不要摇 stabbingandmakingup,otherwise,thethreadprotectorwillbescratched.Ifitswingstooseriouslyatmakingup,pleaselowerrotationspeedimmediately.Otherwise,tooseriousswingwillcausegalling. 晃管子,否则,会对丝扣造成擦伤。
上扣时如果发现摇摆过大,应马上降低上扣转速,摇摆过大会造成粘扣。
8Afterstabbing,movethestabbingpilotandpensatortotheautomaticposition.Pushthetongstothecasingandfixthebackuptongsimmediately.Makeupthemaintongsafterclamping.The 8对扣后,移开对扣器、重量补偿器在自动位置,将大钳推到套管上,并立即将背钳扣好,夹紧后让主钳上扣。
操作 operatorshouldcontrolthespeedofmaintongsandpressureofbackuptongswhenrunningthechrometubetongs.Atmakingup,tightenthetorquetothesetvalueatthespeedof5~10RPM.Whenreachingthe 铬管大钳时操作员应控制好大钳的速度及背钳的压力。
上扣时以5〜10RPM的转速将扭矩上至预定值,在预定参 settorque,switchtheoilcasing&tubingtongstolowspeed,andmakeuptheremainingthreadsatthespeedof1~5RPM.Whenthetorquereachesoptimal,thetorquemonitoringsystemwillstartautomatically 考扭矩,将油套管钳转至低档,以1〜5RPM的转速上完剩余扣,当扭矩达到最佳值时,扭矩监控系统自动启动,止动阀切断动力源,停止上扣,从而防止产生过大扭矩,并记录连接情况 andcutoffthepowerofvalvetomakingup,soastoavoidtoolargetorque.Theconnectionsituationwillberecordedaswell. 9Onlywhentheoilcasingandtubingaretightenedatcertaintorqueandrotationisped,thesupportingpersonmandthedrilloperatortolowertheelevatorslowlyandfixit,toavoidthecollisionwith 13Croilcasingandtubing. 9扶正员扣吊卡一定要等油套管上完扭矩停止转动时方可指挥司钻慢慢下放吊卡并扣好,避免吊卡碰撞到13Cr类油套管。
10Lifttheoilcasingandtubing,removetheslipandlowerthecasingstring,tilltheboxcouplingendisjustatthelowerpositionofoilcasingtongsdies.Thenloweringthestringandseattheslip.Ensurethat 10提起油套管,移开卡瓦,下放管柱,直到母扣端刚好在油套管钳的钳牙下部位置,停止下放管柱,座好卡瓦。
确保卡瓦完整地、均匀地卡住油套管,松开吊卡并上提,进行下 theslippletelyanduniformlyblockedtheoilcasingandtubing,releasetheelevatorandliftit.Runthenextoilcasingandtubing. 11Controltheloweringspeedof13Croilcasingandtubing. 一根油套管作业 1213Croilcasingandtubingcannotbeloweredtooquickly.Normallythespeedshouldbecontrolledat0.23~0.46m/sespeciallyintheinclined 11控制下放13Cr类油套管的速度。
shaft.Whenloweringthecasing,meanwhile,thecasingcanbegroutedbyautomaticgroutingdevice,toreducethedurationoftubesatthe 1213Cr类管子的下放速度不宜过快,特别是在斜井内一般控制在0.23〜0.46m/s。
在下放套管的同时可利用自动灌浆装置给套管灌浆,以减少管子在井底的静止时间。
bottomhole. 1313Crtubeelevatorshouldbeloweredslowlywhenreachingtherotarytable,soastopreventtheimpactloadfromdamagingthethreadprotectorortubebody. 1313Cr类管吊卡在接近转盘时应慢慢下放,避免冲击载荷对丝扣造成损伤或对管体造成损伤。
13CrCO2corrosion-resistantseriestubingandcasing 附表:推荐拧接力矩Attachedtable:mendedtighteningtorque 油管: Tubing: ߭ࡀ Size inmm ࠅዘଉ(1b/ftټஅ࿖ࢅথ࠙) Nominalweight (1b/ftwiththreads andcoupling) NU EU 4.00 - ߒप Grade ౦ਈ0TorqueDŽft-1bDžƗƘ ፌॅ Optimal 830 փेࢩ Non-upset ፌၭ
ፌٷፌॅ MinimumMaximumOptimal 6201040 - ेࢩ Upsetting ፌၭፌٷፌॅ MinimumMaximumOptimal - - - BGT1 ፌၭፌٷ MinimumMaximum - - 4.60 4.70 L80-13Cr 9907401240176013202200166015301790 5.80 5.95 142010701780219016402740184016901990 4.00 - 9607201200 - - - - - - 23/860.324.60 4.70 BG13Cr9511408601430203015202540169015501820 5.80 5.95 164012302050252018903150194017802090 4.00 - 11208401400 - - - - - - BG13Cr110 4.60 4.70BG13Cr110U134010101680238017902980195017902100 BG13Cr110S 29 5.80 5.95 192014402400295022103690234021502520 6.40 6.50 143010701790225016902810207019002240 7.80 7.90 L80-13Cr191014302390271020303390239022002580 8.60 8.70 216016202700295022103690266024502870 6.40 6.50 165012402060260019503250219020102370 27/888.9 7.808.60 7.90 220016502750312023403900258023702790 BG13Cr95 8.70 249018703110340025504250290026703130 - 9.45 - - - 367027504590 - - - 6.40 6.50 193014502410304022803800266024402870 BG13Cr110 7.80 7.90BG13Cr110U258019403230366027504580301027703250 BG13Cr110S 8.60 8.70 292021903650398029904980330030303560 7.70 - 166012502080 - - - - - - 9.20 9.30 31/273.02 10.20 - L80-13Cr 20302360 15201770 25402950 3130- 2350- 3910- 31503390 29003120 34003660 12.7012.95 31402360393042003155250379034904090 7.70 - 92014402400 - - - - - - 9.20 9.30 234017602930362027204530324029803500 31/288.9 10.2012.70 12.95 BG13Cr110BG13Cr110UBG13Cr110S 27203630 20402720 34004540 4850 3640 6060 34904380 32104030 37704730 9.20 9.30 274020603430423031705290394036204250 12.712.95 4240318053005680426007100561051606060 SteelPipeProducts 油管: Tubing: ߭ࡀ Size inmm ࠅዘଉ(1b/ftټஅ࿖ࢅথ࠙) Nominalweight (1b/ftwiththreads andcoupling) NU EU 9.50 - - 11.00 ߒप Grade L80-13Cr ౦ਈ0TorqueDŽft-1bDžƗƘ ፌॅ Optimal 1710 փेࢩ Non-upset ፌၭ
ፌٷፌॅ MinimumMaximumOptimal 12802140 - ेࢩ Upsetting ፌၭፌٷ MinimumMaximum - - ፌॅ Optimal 3300 BGT1 ፌၭፌٷ MinimumMaximum 30403560 - - - 353026504410 - - - 9.50 4101.60- 11.00 BG13Cr95 1970- 1480- 2460- 4080 3060 5100 3640- 3350- 3930- 9.50 - BG13Cr110231017302890 - - - 417038404500 BG13Cr110U - 11.00BG13Cr110S- - - 477035805960 - - - 12.6012.75 L80-13Cr 240018003000394029604930401036904330 41/2114.3012.6012.75BG13Cr95278020903480456034205700420038604540 BG13Cr110 30 12.6012.75BG13Cr110U325024404060534040106680504046305440 BG13Cr110S 力矩换算:1ft-1b=1.355818N-
M。
拧接力矩应按最佳力矩控制,当按最佳力矩按接后出现外露扣或J值超差,可适当调整拧接力矩,但调整后的拧接力矩应在所列的最大、最小力矩范围内Conversionoftorque:1ft-1b=1.355818N-
M.Thetighteningtorqueshallbecontrolledordingtooptimaltorque.Ifthere'sareanythreadslemainisuncoveredorJvalueisoutoftoleranceitistightenedbyoptimaltorque,thetighteningtorquecanbeadjustedadequately,however,theadjustedtighteningtorqueshallbeinr
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