No.BK4651(1/18) 60SeriesDoubleCStainlessSteelEnclosure BrakeInstructions Readcarefullybeforeattemptingtoassemble,install,operateormaintaintheproductdescribed.Protectyourselfandothersbyobservingallsafetyinformation.Failureplywithinstructionscouldresultinpersonalinjuryand/orpropertydamage!
Retaininstructionsforfuturereference.Whenunpackingthebrake,inspectitcarefullyfordamagethatmayhaveurredduringtransit. DESCRIPTION This60Seriesicdiscbrakeisusedon56C,143TCand145TCfacemotorsandspeedreducers.Thebrakeisdirectacting,icallyreleased,andspringset.Itusesrotatingfrictionandstationarydisccontacttosupplypositivebrakingaction.Itretainsquickreleaseandsettingcapabilitiesatalltimes. Warning:Donotinstallorusethesebrakesinanexplosiveatmosphere. DIMENSIONSFigure1 Model 61001-514561003-514562006-514562010-514563015-514563020-5145 Numberof RotatingDiscs112233 TorqueLb.Ft. 1.536101520 ThermalCapacityHPS/MIN.* 666666 InertiaofRotating PartsLb.Ft.2.006.006.010.010.014.014 C 5.005.005.005.005.315.31 Dimensions
X AC 1-Piece2-Piece ShaftShaft .63.81.88 .63.81.88 .63.81.88 .63.81- .941.19- .941.19- * Thermalcapacity(HPS/MIN.)wasdeterminedunderthefollowingtestconditions:a)Roomtemperature72oF.b)pingtimeofonesecondorless.c)Brakemountedinahorizontalposition.d)Equalonandofftimes.e)1800RPM.f)Coilenergizedwith110%ofratedvoltage. 4740WESTELECTRICAVENUElMILWAUKEE,WI53219lPHONE414/672-7830lFAX414/672-5354lwww. WaRning: Brakeperformanceandfeaturesmustbecarefullymatchedtotherequirementsoftheapplication. Considerationmustbegiventotorquerequirements,especiallywhereanoverhaulingconditionexists,aswellasthermalcapacity,ambienttemperature,atmosphericexplosionhazards,typeofenclosureandanyotherunusualconditions. improperselectionandinstallationofabrakeand/orlackofmaintenancemaycausebrakefailurewhichcouldresultindamagetopropertyand/orinjurytopersonnel. ifinjurytopersonnelcouldbecausedbybrakefailure,additionalmeansmustbeprovidedtoinsuresafetyofpersonnel. UnPaCKing Whenunpackingthebrake,inspectitcarefullyfordamagethatmayhaveurredduringtransit. gEnERaLSaFETYinFORMaTiOn NOTE:Thesebrakesarenotintendedforuratepositioningapplications.Theyaredesignedforapplicationsthatrequirerapidpingandholdingpower,suchasonconveyors,dooropeners,etc.1.Forapplicationswithhighinertia-typeloadsorrapid cycling,thethermalcapacityofthebrakemustbeconsidered.2.Observealllocalelectricalandsafetycodes,aswellastheNationalElectricalCode(NEC)andtheupationalSafetyandHealthAct(OSHA).3.Brakemotorsandbrakegearmotorsmustbesecurelyandadequatelygrounded.Thiscanbeplishedbywiringwithagroundedmetal-cladracewaysystem,byusingaseparategroundwireconnectedtothebaremetalofthemotorframe,orothersuitablemeans.RefertoNEC Article250(Grounding)foradditionalinformation.Allwiringshouldbedonebyaqualifiedelectrician.4.Alwaysdisconnectpowerbeforeworkingonornearabrakemotor,abrakegearmotor,oritsconnectedload.Ifthepowerdisconnectpointisoutofsight,lockitintheopenpositionandtagittopreventunexpectedapplicationofpower.5.Whenworkingonthebrake,besuretheloadpletelyremoved,securedorblockedtopreventinjuryorpropertydamage.6.Provideguardingforallmovingparts.7.Becarefulwhentouchingtheexteriorofanoperatingmotor,gearmotororbrake.Itmaybehotenoughtocauseinjuryortobepainful.Thisconditionisnormalformodernmotors,whichoperateathighertemperatureswhenrunningatratedloadandvoltage.8.Protectallelectricalleadwiresandpowercablesagainstcontactwithsharpobjectsormovingparts.9.Donotkinkelectricalleadwiresandpowercables,andneverallowthemtotouchoil,grease,hotsurfacesorchemicals.
2 inSTaLLaTiOn CaUTiOn:Topreservepre-alignmentofrotatingdiscsforeaseofinstallation,donotoperatemanualreleaseorenergizebrakecoilbeforeinstallation. NOTE:Thebrakesaredesignedforhorizontalmounting.Modificationisrequiredforverticalmounting.BrakesthataremodifiedwillhaveaprefixonthemodelnumberofVO(VerticalOver),VU(VerticalUnder),orV (VerticalOverorUnder). Thebrakedrainshouldbelocatedatthebottom.Iftheapplicationcausesexcessivecondensationbuild-up,verticalmountingbelowthemotorisnotmended. NumberinparenthesesrefertopartsillustratedinFigs.3,4,6,7and10. PlacingBrakeonMotorCFace Formodelswithtwo-pieceshaftdesign:
1.Mounthub(22)overkeyonmotorshaft1/4”fromthemotormountingfaceasshowninFig.1.Partnumberonhubtofaceawayfrommotor.Use3/16”squarekeyfurnished.Keymustextendto,andbeflushwith,endofmotorshaft.Tightenbothsetscrewsinhubwith8to10lb.ft.torque.
2.Placegasket(34)onmotorC face.3.Removeadapterhousing
(7).Iftheadaptorhousinghas esswindows,youmayhavetoremovetheesswindowcaps(9)andtaplightlywithasoftmalletintheopeningsinthesideoftheadapterhousing.PlacethebrakeassemblyontothemotorCface,engaginghubsplinesintobrakediscsplines.Thereleaseshouldbelocatedat.NOTE: Whenreattachingthewindowesscaps
(9),use4-6ln.in.torqueonfasteninghardware(41).4.Screwinfour3/8-16threadedrods(28)or(32)throughbracket(1)intomotorCface(approx.9/16”engagementor9turns).Bringcoilleadwiresoutofconduitholebeforeinstallingtheadapterhousing.Alignadapterhousing(7)withfourthreadedrods.NOTE:Ifapplicable,arrowheadonadapterhousingshouldbeinlinewithmanualreleaseknob(15);seeFig.10. Slideadapterhousingontothreadedrods.turningoutputshaft(8)sothatthekeywayinthebrakeshaftlinesupwiththekeyinthemotorshaft.Makesureadapterhousingseatsagainstthebracket
(1). Tapadapterhousinginplacelightly.Ifexcessiveforceisrequired,thekeymayhavetobefiled.5.Ifadditionalequipmentistobeused,suchasagearreducer,installakeyintothebrakeshaftextension.Installgasket(34)ontothebrakeCface. Slideequipmentontothreadedrods,aligningkeyinthebrakeshaftwithkeywayintheadditionalequipment. Fastenwithwashers(29& 45)andacornnuts(30).6.Ifnoadditionalequipmentisused,fastenadapter housing(7)withitems(29& 45)and(30).Thethreadedrodsmayhavetobetrimmedtosuittheapplication. Formodelswithone-pieceshaftdesign: NOTE:Iftheadaptorhousingdoesnothaveesswindows,youwillhavetoconnectthecoilleadsbeforeplacingthebrakeonthemotorCface.See“ConnectionofCoilLeads”.1.Place3/16”squarekey(furnished)intomotorkeyway. Keymustextendto,andbeflushwith,endofmotorshaft.Placegasket(34)onmotorCface.2.Placebrakeassemblyontomotorshaft,aligningthebrakeshaftkeywaywithkeyinthemotorshaft.Ifthekeywantstorideupattheendofthemotorshaftkeyway,pushthekeyintothebrakeshaftwithascrewdriver.Donotuseexcessiveforcetoseatthebrakeagainstthemotor.Ifexcessiveforceisrequired,thekeymayhavetobefiled.Brakebracket(1)mustbeflushwiththemotormountingfaceandadapterhousing(7)mustseatagainstthebracket
(1).NOTE:Ifapplicable,arrowheadonadapterhousingshouldbeinlinewithmanualreleaseknob(15);seeFig.10.Thereleaseshouldbelocatedat.3.Screwinfour3/8-16threadedrods(28)or(32)throughhousing(7)andbracket(1)intomotorCface(approx.9/16”engagementor9turns).4.Ifadditionalequipmentistobeused,suchasagearreducer,installakeyintothebrakeshaftextension.Installgasket(34)ontothebrakeCface.Slideequipmentontothreadedrods,aligningkeyinthebrakeshaftwithkeywayintheequipment.Fastenwithwashers(29& 45)andacornnuts(30).5.Ifnoadditionalequipmentisused,fastenbrakeassemblywithitems(29& 45)and(30).Thethreadedrodsmayhavetobetrimmedtosuittheapplication. ConnectionofCoilLeads Formodelswithone-pieceshaftdesignandnoesswindowsinthehousing: Disassemblebrakeshaftandhousingperstep#3in“Friction DiscReplacement”onpg5.Connectcoilleadsperinstruc- tionsbelow.Reassembleshaftandponentsper step#9in“FrictionDiscReplacement”onpg5. Aftersecuringthebraketothemotor,connectcoilleadsforpropervoltageperwiringdiagram.(Fig.2showsdualvoltagecoil).Incorrectconnectioncanresultinbrakefailure. CaUTiOn:Thevoltagesuppliedtothecoilmustmatchthevoltagethatthecoilsareconnectedfor,orthecoilswillburnout. Singlevoltagecoil:Connectbrakecoilleadstoanytwolineleads(singleorthreephase)ofsamevoltageandfrequencyasbrake. Dualvoltagecoil:Connectleads2and4toanytwomotorlineleads(singleorthreephase)ofsamevoltageasbrake.Connectleads1and3asshownforvoltagedesired.Brakemustbeenergizedwithmotor. OPERaTiOn Thesebrakesarespringset,withelectrical(ic)release.Theycontainarotatingfrictiondiscthatisdrivenbyahubmountedonthemotorshaft.Whenenergized,thepressesthetorquesprings,removingtheforceonthediscs,andpermittingfreerotationoftheshaft. WaRning:Observepropersafetyprecautionsinapplicationswhereabrakefailurewouldallowtheloadtomoveinsuchamannerastoinjurepersonnel.KEEPPERSOnnELaWaYFROMLOaDaREaS.Ifbraketorqueratingishigherthanmotorfull-loadtorquerating,usebrakeratingratherthanmotorratingwhenselectingotherponents.Takethefollowingprecautionswhenoperatingthebrake:
1.Donotoperatethebrakeathigherthannominalstatic torquecapacity.2.Forapplicationswithhighinertia-typeloadsorrapid cycling,thethermalcapacityofthebrakemustbeconsidered.3.Highratesmaydamagemotor.Consultmotormanufacturerifhighcyclingratesareexpected.4.Besurepowersupplyconformstoelectricalratingofbrake. ManualRelease Thebrakeisequippedwithamanualrelease.Turnthereleaseknob(15)clockwisetopositiontoreleasethebrake.Usecautionwhenturningreleaseasexcessivetorquecandamagetherelease.Useofahand-heldnutdriverismended.Thebrakewillremainreleaseduntilthereleaseknobisturnedcounterclockwise(approx.65o)oruntilthebrakecoilisenergized,automaticallyresettingthebrake. WiringDiagrams Figure2
3 Figure3 MainTEnanCE Caution:Beforeattemptingtoserviceorremoveponents,makecertainthatthepowerisdisconnectedandthattheloadpletelyremoved,securedorblockedtopreventinjuryorpropertydamage.
2.Measureairgap“A”using3/8”to1/2”widefeelergaugeasshowninFigs.3and4. Wearadjustment Caution:Loadtoberemovedorblocked.Brakemaybeinoperativeduringthisprocedure. Beforeairgap“A”reaches.100”,adjustmentisrequired.Anydelayinadjustingtheairgapwillresultineventuallossoftorque. RefertoFigs.3and4.1.Forbrakeversionsthathaveadaptorhousingswithess windows,removeesswindowcaps(9)toexposeadjustingscrews(25M)andairgap“A”.Forbrakeversionsthathaveadaptorhousingswithoutesswindows,theadaptorhousing(7)mustberemovedtoexposetheadjustingscrews(25M)andairgap“A”.NOTE: Followinstallationinstructionsonpages2& 3inreverseordertoremoveadaptorhousing.Reassembleandinstallpersameinstructions.
4 Figure4
3.Turntwosquareheadadjustingscrews(25M)untilairgap“A”measures:.045/.050for1discmodels.050/.055for2discmodels.060/.065for3discmodels
4.Formodelswithesswindowcaps
(9),reattachcapwith4-6lb.in.torqueonallhardwarefasteners(41). Torqueadjustment Caution:Loadtoberemovedorblocked.Brakemaybeinoperativeduringthisprocedure. Theicdiscbrakeisfactorysetforratedstatictorque.Thebrakecanbeadjustedtoreducetorquewhichincreasespingtime.Donotattempttoadjustbrakeforhighertorque,asthiswillcauseprematurecoilburnout. RefertoFigure3.1.Toadjust,removecover(9)toexposetorquelocknuts (25U) whichareabovetorquesprings(25G).2.Toincreasepingtimeandreducetorque,turnboth torquelocknuts(25U)counterclockwise,increasingspringlength.Eachfullturnreducestorque7%to10%dependingonthemodel. FrictionDiscReplacement Caution:Loadtoberemovedorblocked.Brakewillbeinoperativeduringthisprocedure. Whentotalwearonarotatingfrictiondisc(10)reaches1/16”,replacedisc:RefertoFigs.3and10.Removingoperatorassembly1.Disconnectpower.2.RemoveanyequipmentmountedonthebrakeC face, suchasagearreducer,byremovingnuts(30)andwashers(29& 45).IfnoequipmentismountedonbrakeCface,removenuts(30) andwashers(29& 45).3.Fortwo-pieceshaftdesign:Removeadapterhousing(7)whichincludesshaft
(8). Forone-pieceshaftdesign:RemoveentirebrakefrommotorCface.Removeretainingring(13)or(37)frombrakeshaft(8A).Pressshaft(8A)outofballbearing(12)or(35)inadapterhousing
(7).Theshaftwillbepressedoutthebackofthebrake.Awheelpullerorpressmaybeusedtomovetheshaftout.4.Removeoperatorassembly(25)byremovingscrews(11)andpivotstud(19).Item19hasahexsocketinendofstudforremoval.NOTE:Donotloosennuts(6)onpivotstud(19),or“PivotStudAdjustment”onpage6toquietthewillhavetobemadeagain.5.ReplacingthefrictiondiscFortwo-pieceshaftdesign:Removewornrotatingdiscs(10)andstationarydiscs
(2).Replaceworndiscsandinstallnewdiscsinthesameorder.Installstabilizerclip(23),iffurnished,onrotatingdiscspriortoinstalling. Forone-pieceshaftdesign:Removewornrotatingdiscs(10)andstationarydiscs
(2).Laybracket(1)onaflatsurface.Placea5/16”thickspacer(1”x1”,or2”x2”)onflatsurfaceinthecenterofthebrake. Placeshaft(8A)incenterofbracketwithsplinedenddown.Replaceworndiscsinthesameorder.Installstabilizerclip(23),iffurnished,onrotatingdiscspriortoinstalling.
6.Re-assemblyofoperatorassembly(25)Turntwoscrews(25M)counterclockwisefiveturns.Placeoperatorassemblyontobrakebracket(1)andinstalltwoscrews(11).pressionspring
(3),bushing
(5),washer
(6),andpivotstud(19)whichhasthetwonuts(6)inplace.Tightenfirmly.
7.Readjustairgap“A”asdescribedunder“WearAdjustment”onpage4.
8.Checkmanualreleaseoperationpletinginstallation.Adjustper“ManualReleaseAdjustment”onpage7ifrequired.
9.CompletinginstallationFortwo-pieceshaftassembly:Reassembleasdescribedunder“Installation”(formodelswithtwo-pieceshaftdesign).Forone-pieceshaftassembly:Placeadapterhousing(7)overshaft(8A).Pressbearinginadapterhousingontoshaftbyapplyingpressuretotheinnerraceofthebearingonly.NOTE:The5/16”thickspacerasdescribedinStep5muststillbeinplace.Replaceretainingring(13)or(37).Removefourthreadedrods(28)or(32)fromthemotorpleteassemblyasdescribedunder“Installation”(formodelswithone-pieceshaftdesign). assemblyReplacement Caution:Loadtoberemovedorblocked.Brakewillbeinoperativeduringthisprocedure.RefertoFigs.3,5and10.1.Disconnectpowersupply.2.Removeadapterassemblyasdescribedunder“Friction DiscReplacement”atleft.3.Removetwocapscrews(25D),wireclamps(25E), assembly(25A)andshockmount(25C).4.Replaceshockmountand,feedingcoilwires throughholeinbackofbracket(25B)asshowninFig.5.Tightenmountingscrewswith55to60lb.in.torque.5.Setairgap“A”asdescribedunder“WearAdjustment”onpage4.6.Energizecoil.shouldbequiet;ifnot,referto“PivotStudAdjustment”onpage6.7.Checkmanualrelease.Ifitdoesnotoperateproperly,adjustasoutlinedunder“ManualReleaseAdjustment”onpage6.8.Reassembleasdescribedunder“FrictionDiscReplacement”and“Installation”onpage2. Figure5
5 Figure6 armaturePlateassemblyReplacement Caution:Loadtoberemovedorblocked.Brakewillbeinoperativeduringthisprocedure. RefertoFigs.3,6and10. Ifyoureplacetheassembly,itmaybenecessarytoreplacethearmature(25J).Ifitisbadlydeformed,itwillbedifficulttomakethequiet.
1.Toreplace,removeoperatorassembly(25)frombrake.See“FrictionDiscReplacementSteps1-
4.” Removenuts(25U),springs(25G),andcarriagebolts(25F).Thiswillallowthearmatureplatetoberemovedfrombracket.
2.Removescrews(25S),lockwasher(25R),lockingplate(25Q),twoscrews(25L),spacers(25N),andarmature(25J).Inspectthesepartsandshockmount(25P).Ifworn,replacethemalso.
3.Putarmatureinplace(groundsideup)andinstallspacers(25N)andscrews(25L).NOTE:Screws(25L)shouldbetightenedtoremoveslackonly.Thenbackoff,counterclockwiseonscrewsothatthenextflatonscrewisparallelwithedgeofthearmatureplate(25I).SeeFig.6.
4.Reassembletobracket(25B)usingitems(25U),(25G),and(25F).Reassembleoperatorassemblytobrakebracket.Setairgap“A”andsettorquesprings(25G)to1”asshowninFig.3. PivotStudadjustment Caution:Loadtoberemovedorblocked.Brakewillbeinoperativeduringthisprocedure. RefertoFig.6. Thisadjustmentismadeatthefactoryandmayberequiredwhenreplacingtheassembly(25A)orthearmature(25J). Thepurposeistoadjusttheheightofthearmatureplate(25I)sothatthearmature(25J)isparalleltothe(25A)whenthebrakeisenergized.Thisisrequiredsothatthewillbequiet. NOTE:Adapterhousing(7)mustberemovedtomakethisadjustment.
1.Toadjust:Holdthenut(6)whichisadjacenttowasher(4)andloosentheothernut(6)andremoveitfromthestud.
2.Energizetheandslowlytightenremainingnut(6)counterclockwiseslowlyuntiltheesnoisy.Turnonandoffseveraltimesuntilyoufindthepositionwherethefirstesquiet.Atthispointturnnut(6)1/3turn(twoflats)inaclockwiseposition.Holdnutinthispositionandturnonandofftomakesurethedoesnotenoisy.
3.Holdingthisnutinplace,screwonothernutandtightenitagainstthenutyouareholding.Tightenfirmly.
4.Operatethemanualrelease.Ifthereleasedoesnotoperateproperly,see“ManualReleaseAdjustment”onnextpage.
6 ManualReleaseassembly RefertoFig.7.1.Adapterhousing(7)mustberemovedtoreplacemanual releaseassembly.Removeadapterhousing(7)per“FrictionDiscReplacementSteps1-4”onpage5.
2.PlaceasmallamountofhightemperatureNeverseizegreasearoundo-ring(40)locatedonreleaseknob(15)andinreleaseholelocatedatofbracket
(1).
3.Placeshaftofreleaseknob(15)throughholeinbracket
(1).
4.Slidereturnspring(16)overshaft;straightlegofspringshouldentershaftfirstwithleginthepositionshown.
5.Slipspring(18)overscrew(17)andinstallintappedholeinreleaseshaft.Screwinuntilits.Makesurespring(16)isnotcaughtunderspring(18).
6.Engagebentendofspring(16)overspring(18)asshown.Pullitoverwithaneedlenosepliersorscrewdriver.
7.Adjustreleaseper“ManualReleaseAdjustment”sectionatright.
8.Reassembleper“FrictionDiscReplacementStep9”onpage5. ManualReleaseadjustment Caution:Loadtoberemovedorblocked.Brakewillbeinoperativeduringthisprocedure. RefertoFigs.3,7and10.Themanualrelease(15)mayrequireadjustmentafterreplacingtheoperatorassembly(25),(25A),orarmature(25J).Italsomayberequiredifadjustmentsaremadeonthepivotstudnuts
(6). Thereleaseisworkingproperlyif: a)Youturnreleaseknob(15)clockwisetoandthebrakeisreleased; b)Thereleaseknobreturnstoitsnormalpositionautomaticallywhenpowerisappliedtothe. NOTE:Adapterhousing(7)mustberemovedtomakethisadjustment.
1.Toadjust:Setairgap“A”asdescribedunder“WearAdjustment”onpage4.
2.Ifthebrakedoesnotrelease,turnadjustingscrew(17)counterclockwise1/4turnandtryagain.
3.Ifthereleaseknob(15)doesnotreturntoitsnormalpositionautomatically,turnscrew(17)clockwise1/4turnandtryagain.NOTE:YoumayhavetorepeatSteps2or3togetthereleasetooperateproperly.Itisimportantthatthereleaseknobreturnstoitsnormalpositionautomaticallywhenpowerisappliedtothe. Figure7
7 TROUBLESHOOTing SYMPTOM Brakedoesnotrelease POSSIBLECAUSE
1.Brokenordamagedparts2.Wrongvoltage
3.Burnedoutcoil4.Incorrectwiringconnectionsorbroken wires CORRECTIVEACTION
1.Replace.
2.Checkforcorrectvoltage.Voltagemustcorrespondtothatlistedonbrakenameplate.Ifthevoltageismorethan10%belowthenameplatevoltage,themaynotpullin.
3.Replaceassembly(25A).
4.Findtheconnectionorwiringfault.Correctorrepairasrequired. Brakedoesnotproperly
1.Brokenordamagedparts2.Wornfrictiondisc
3.Hubpositionedincorrectly(modelswithtwo-pieceshaftandhubonly)
4.Brakeismanuallyreleased
1.Replace.
2.Replacediscifwornto1/8”thickness.Ifdiscreplacementisnotrequired,adjustairgap.(Referto“WearAdjustment”section.)
3.Locatehub(22)andkey(33),ifrequired.(Referto“Installation”section.)
4.Determineifmanualreleaseisinnormalposition.
8 SYMPTOM Brakechattersorhums Manualreleasedoesnotwork POSSIBLECAUSE
1.Dirtyfaces 2.facesarenotparallelinclosedposition CORRECTIVEACTION
1.Toremovedirt,insertacleansheetofpaperbetweenfacesandenergizebrake.Movepaperaroundbetweenfacestodislodgedirt,thenremovepaper.
2.See“PivotStudAdjustment”section.
3.Looseorbrokenshadingcoil4.Wrongvoltagesupply
3.Replaceassembly(25A).4.Checkforlowvoltage.
1.Brokenordamagedparts2.Impropersetting
1.Replace
2.See“ManualReleaseAdjustment”section.
9 Figure10 10 11 REPLaCEMEnTPaRTSLiST ItemNo. 112334 Description300SeriesSSbracket1&2disc300SeriesSSbracket3discStationarydiscCompressionspringforallexcept20lb.ft.Compressionspring,20lb.ft.Plainbrasswasher WithessWithoutess Windows WindowsQty. L060388-001
1 L060388-002
1 H060147-001 * G060821-001
1 G060852-001
1 W004003-024
1 5Nylonbushing6Hexnut5/16-18thread G060820-001
1 W003002-002E
2 7300SeriesSSadapterhousing8Two-pieceshaftdesign8AOne-pieceshaftdesign L060376-001L060389-0011 **
1 **
1 9Capassembly,stainlesssteel H060658-001 N/A
2 10Splinedrotatingfrictiondisc H060157-005 * 11Hex.Hd.Capscrew1/4-20x1/2lg. W001008-001E
2 12Doublesealballbearing,5/8or3/4outputshaft W009001-001
1 13Truarcretainingring,5/8or3/4outputshaft W006007-001
1 14Truarcretainingring,allmodels15Hexheadreleaseknob,stainlesssteel16Releasereturnspring17Releaseadjustmentscrew18Releaseadjustmentlockspring W006002-001
1 G061027-002
1 G060881-001
1 W001002-056C
1 G060795-001
1 19Pivotstud20Nameplate,BISSC21Instructionlabel,2-pieceshaftdesign21Instructionlabel,1-pieceshaftdesign22Splinedhubforusewithitem8 W002005-303A
1 K060467-001
1 K060492-001
1 K060493-001
1 **
1 23Stabilizerclip,rotatingfrictiondisc(whenused) H060466-001 * 24Wireoutletcapplug W008003-001
1 25Operatorassembly:includes“A”through“U” K060463-**
P 1 (notshownasassembly)25Aassembly,Plated **11 25Bmountingbracket H060544-001 25Cshockmount25DHex.Hd.Capscrew1/4-20x5/8lg.Grade525ECableclamp25FCarriagebolts1/4-2025GTorquespring(blue)1.5lb.ft.25GTorquespring(silver)3&6lb.ft.T25Gorquespring(bronze)10&15lb.ft.25GTorquespring(green)20lb.ft. G060813-001
1 W001007-002E
2 W021003-001
2 G060803-001
2 G060791-001
2 G060792-001
2 G060793-001
2 G060794-001
2 ItemNo.25H 25I25J25K25L25M Description Armatureplateassembly:includes“I”through“T”(notshownasanassembly)ArmatureplateArmaturelaminationassemblyNylinerbushingHex.Hd.Capscrew1/4-20x5/8lg.Wearadjustmentscrewsq.hd. WithessWithoutess Windows WindowsQty. H060541-**
1 H060545-003
1 G060788-002
1 W013005-00122 W001007-002E
2 W002003-001 25NArmaturespacer25PArmatureshockmount25QLockingplate25RSplitspringlockwasher#825SSoc.Hd.Capscrew G060798-002
2 G060808-003
1 G060812-001
1 W004006-003
1 W001013-201
1 25TRollpin5/32”dia.X3/8”lg.25ULocknut1/4-2026Hardwarebagincludes29thru31 1&2discmodels(notshown)27Hardwarebagincludes29thru32 3discmodels(notshown)28Mountingstud1&2disconly 293/8”sealingwasher303/8”acornnut–stainlesssteel31Operatinginstructions&partsmanual32Mountingstud33Key3/16sq.x1-13/16lg. 34Mountingfacegasket35Doublesealballbearing,7/8shaft36Bearingspacer(7/8”outputonly)37Truarcretainingring,7/8shaft38Sq.HeadSSpipeplug1/2” 39“O”ringadapter,Buna-N40“O”ringreleaserodBuna-
N W005003-098 W003013-001
1 H060237-110
2 1 H060237-111
1 4 W012001-001C W011007-002
4 W003005-002B
4 BK4651
1 W012001-002C
4 W007001-017
1 H060344-003
2 W009001-009
1 G060531-001
1 W006007-002
1 W010001-004C
1 W006001-023
1 W006001-025
1 41HexHdcapscrew#8-32SS42#8sealingwasher 431/8”Sq.HeadSSpipeplug44Keyattachinglabel(notshown)45Flatwasher3/8” W001007-151C N/A 12 W011011-002C N/A 12 W010001-001C
1 G060648-001
1 W004004-003C
4 *Thenumberofrotatingdiscsisshowninthebrakemodelnumber.Example62006-5145hastworotatingdiscs.Thenumberofstabilizingclipsisthesameasrotatingdiscs.Thenumberofstationarydiscsisthesameasthenumberofrotatingdiscs.**Partnumberisdeterminedbyoneormoreofthefollowing:modelnumber,voltage,motorshaftdiameter,keywaysizeandspecialoptioins. SPECiFiCaTiOnS WaRRanTY Torque:1-1/2through20lb.ft.nEMa MotorFrameSizes:56C,143TC,and145TC.Enclosure:AluminumwithsteelwrapcoverVoltage:AllNEMA singlephasevoltagesand frequenciesarestandard.Othersoptional.Duty:Ratedforcontinuousduty.Mounting:DirecttoNEMA Cface,withone additionalCfaceformountingofequipmenttobrake.Horizontalorverticalpositionwithslightmodifications.MaximumambientTemperature:40oC.MaximuminputSpeed:3600RPMCertification:Model60000-5145iscertifiedCSA Enclosure4X.Thesebrakesconformto:NEMA MG1-1.26-5BISSC3ADairy ORDERinginFORMaTiOn ReplacementpartscanbepurchasedfromyourlocaldistributororfromDingsCo.attheaddressandphonenumbershownonthelastpage.ThenameoftheDingsdistributororsalesrepresentativeinyourareacanbeobtainedbycallingtheDingsCo.oronlineat. Forreplacementparts,pleasefurnishthisdatawithyourorder:lBrakemodelnumberlDescription(refertoPartsList)lIforderingahub,specifyborediameterand keywaydimensionslIforderingelectricalparts,specifyvoltageand frequency Forareplacementbrake,pleasefurnishthisdatawithyourorder:lBrakemodelnumberlVoltageandfrequencylHubboreandkeywaydimensionslMounting-horizontalorvertical.Ifvertical, specifywhetheraboveorbelowmotor.Ifbrakeincludesfootmountingbracketoradapter,specify. Sellerwarrantsproductsmanufacturedbyitandsuppliedhereundertobefreefromdefectsinmaterialsandworkmanshipundernormaluseandpropermaintenanceforaperiodoftwelvemonthsfromdateofshipment.IfwithinsuchperiodanysuchproductsshallbeprovedtoSeller’sreasonablesatisfactiontobedefective,suchproductsshallberepairedorreplacedatSeller’soptionSeller’sobligationandBuyer’sexclusiveremedyhereundershallbelimitedtosuchrepairandreplacementandshallbeconditioneduponSeller’sreceivingwrittennoticeofanyallegeddefectnolaterthan10daysafteritsdiscoverywithinthewarrantyperiodand,atSeller’soption,thereturnofsuchproductstoSeller,f.o.b.itsfactory,whensuchreturnisfeasible.SellerreservestherighttosatisfyitswarrantyobligationinfullbyreimbursingBuyerforallpaymentsitmakeshereunder,andBuyershallthereuponreturntheproductstoSeller.Sellershallhavetherighttoremedysuchdefects.Sellermakesnowarrantywithrespecttowearoruseitems,suchasbelts,chains,sprockets,discsandcoils,allwhicharesoldstrictlyAS IS. Theforegoingwarrantiesareexclusiveandinlieuofallotherexpressandimpliedwarranties(exceptoftitle) includingbutnotlimitedtoimpliedwarrantiesofmerchantability,fitnessforaparticularpurpose,performance,orotherwise,andinnoeventshalltheSellerbeliableforclaims(baseduponbreachofexpressorimpliedwarranty,negligence,productliability,orotherwise)foranyotherdamages,whetherdirect,immediate,incidental,foreseeable,consequential,orspecial. 4740WESTELECTRICAVENUElMILWAUKEE,WI53219lPHONE414/672-7830lFAX414/672-5354lwww.